Dual Polarized Probe Coupled Radiating Element Design

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Solution Overview

Problem

Conventional planar radiating elements and manifold technologies using high dielectric constant materials fail to provide integrated manifold and radiating element feed layers with good scan and polarization performance, leading to limitations in gain and polarization, particularly in satellite communication, where dual polarization is desirable but challenging to achieve.

Innovation Solution

The implementation of a radiating element with a ground plane layer and metallization layers incorporating Higher-Order Floquet (HOF) scattering members and impedance-matching dipoles, which cooperate to produce orthogonally polarized signals, allowing for dual polarization capabilities within a single unit cell, utilizing epoxy-based printed circuit board materials and standard manufacturing processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional probe fed apertures use low dielectric constant substrate, then aperture coupling is achieved, but unit cell size becomes small leading to high module density and increased cost

Engineering Contradiction:
Improveaperture coupling performanceVSAvoidmodule density and cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent changes the dielectric constant parameter from low (conventional) to high (εr≥2.20), which allows for larger unit cell sizes while maintaining aperture coupling performance. This parameter change directly resolves the contradiction by enabling larger cells without sacrificing coupling effectiveness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures combining high dielectric constant substrates with specific metallization patterns (patches, probes, and aperture configurations). This composite approach achieves both good aperture coupling and larger unit cell sizes, reducing module density and manufacturing cost.

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional radiating elements use high dielectric constant materials, then integration is improved, but scan and polarization performance deteriorates

Engineering Contradiction:
Improveintegrated manifold and feed layerVSAvoidscan and polarization performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality by creating asymmetric clusters of patches with specific orientations in different regions. The first asymmetric cluster has patches oriented at first angles, while the second asymmetric cluster has patches oriented at second angles. This local differentiation enables dual polarization performance while maintaining integration with high dielectric constant materials.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces asymmetry through asymmetric clusters of patches with non-uniform orientations. Instead of symmetric arrangements, the patches are deliberately oriented at different angles in different clusters, which enables dual polarization capability while working with high dielectric constant materials that previously degraded polarization performance.

Inventive Principle:
Principle #4Asymmetry

3Device complexity

If single linear polarization is used, then implementation is simple, but satellite communication performance is limited

Engineering Contradiction:
Improvepolarization structureVSAvoidsatellite communication capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent implements multi-functionality by enabling each unit cell to support both first and second polarizations simultaneously through the asymmetric cluster configuration. This allows the antenna system to handle multiple polarization modes, enhancing satellite communication versatility without requiring separate antenna elements for each polarization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If conventional radiating elements use small unit cell size, then module density increases, but manufacturing cost and heat dissipation problems increase

Engineering Contradiction:
Improvemodule densityVSAvoidmanufacturing cost and heat dissipation
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent changes the unit cell size parameter from small (conventional) to large by using high dielectric constant materials and optimized asymmetric cluster configurations. Larger unit cells reduce module density requirements, which directly addresses manufacturing cost and heat dissipation issues while maintaining or improving productivity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances scan performance, increases unit cell size, and reduces manufacturing costs by enabling dual polarized probe coupled radiating elements with improved bandwidth and reduced heat dissipation issues, suitable for satellite communication applications.

Implementation Method 1

A lower metallization layer coupled with the ground plane layer includes Higher-Order Floquet (HOF) scattering members and a first impedance-matching dipole associated with the first conductive probe and having a first orientation. The first impedance-matching dipole may be configured to cooperate with a first set of the HOF scattering members to produce a first signal having a first polarization.

Methodology Applied
Scientific EffectHigher-Order Floquet (HOF) scattering: Scattering

Data Source

PatentUS9356360B1Dual polarized probe coupled radiating element
Publication Date: 2016.05.31 ROCKWELL COLLINS INC
  • US9356360B1 patent drawing
  • US9356360B1 patent drawing
  • US9356360B1 patent drawing

AI summary

An electronically scanned array radiating element includes a ground plane layer having a pair of conductive probes. A metallization layer is coupled with the ground plane layer and includes a first asymmetric cluster including HOF scattering members and impedance-matching dipoles. A first electrically-large impedance-matching dipole is coupled with one of the conductive probes and is associated with the first asymmetric cluster. The first electrically-large impedance-matching dipole and the first asymmetric cluster may cooperate with one another to produce a signal. A second asymmetric cluster includes HOF scattering members and impedance-matching dipoles. A second electrically-large impedance-matching dipole is coupled with the other conductive probe and is associated with the second asymmetric cluster. The electrically-large impedance-matching dipole and the asymmetric cluster may cooperate with one another to produce a second signal having a polarization orthogonal to the polarization of the first signal.