Dual-Portion Debris Collection Device for Autonomous Cleaning Robots

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Solution Overview

Problem

Existing debris collection systems for autonomous cleaning robots are inefficient in handling both larger and smaller debris simultaneously and often require manual handling of collected debris, posing a risk to users.

Innovation Solution

A debris collection device comprising a cleaning pad portion and a vacuum bag portion that work in conjunction with the autonomous cleaning robot's vacuum assembly to collect larger debris in the vacuum bag and smaller debris on the cleaning pad, allowing for simultaneous collection and easy ejection of the device after cleaning, thereby minimizing user contact with debris.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single debris collection system is used, then the device complexity is reduced, but the cleaning efficiency and ability to handle different debris sizes simultaneously deteriorates

Engineering Contradiction:
Improvecleaning efficiencyVSAvoiddebris collection system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The debris collection device is divided into two distinct portions: a cleaning pad portion for collecting smaller debris through contact with the floor surface, and a vacuum bag portion for trapping larger debris removed by airflow. This segmentation allows each portion to be optimized for its specific function, enabling simultaneous collection of different debris sizes and improving overall cleaning efficiency without requiring a single complex system

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If manual handling of collected debris is required, then the device complexity is reduced, but user safety deteriorates due to direct contact with debris

Engineering Contradiction:
Improveuser safetyVSAvoiddebris disposal convenience
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The entire debris collection device comprising both the cleaning pad portion and vacuum bag portion is designed to be removable as a single unit from the autonomous cleaning robot. This extraction approach allows users to remove the complete debris collection device without direct contact with the debris contained within, eliminating safety hazards while maintaining operational simplicity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The vacuum bag portion is positioned within or integrated with the cleaning robot body, and the cleaning pad portion is attached to the vacuum bag portion, creating a nested structure. This nesting allows the entire debris collection assembly to be removed as one unit, enabling users to dispose of debris without direct contact while keeping the system compact during operation

Inventive Principle:
Principle #7Nested doll (Nesting)

3Quantity of substance

If the vacuum bag portion volume is increased to collect more debris, then the debris collection capacity is improved, but the device dimensions and space requirements worsen

Engineering Contradiction:
Improvedebris collection capacityVSAvoidvacuum bag portion volume
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The vacuum bag portion is designed with a specific volume range (320-1080 mL) that is optimized for collecting larger debris particles. The cleaning pad portion simultaneously handles smaller debris, creating a local quality differentiation where each component is sized and designed for its specific debris size range, maximizing overall collection capacity without requiring excessive total volume

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables more efficient cleaning by simultaneously collecting larger and smaller debris and allows for safe disposal of collected debris without direct user contact, enhancing user safety and cleaning efficiency.

Implementation Method 1

debris removed from the floor surface by an airflow produced by a vacuum assembly

Methodology Applied
Scientific EffectAirflow: Fluid Spray

Implementation Method 2

vacuum bag portion configured to trap debris removed from the floor surface by an airflow

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS11723500B2Debris collection device for autonomous cleaning robots
Publication Date: 2023.08.15 IROBOT CORP
  • US11723500B2 patent drawing
  • US11723500B2 patent drawing
  • US11723500B2 patent drawing

AI summary

The present disclosure provides, in one aspect, a debris collection device for an autonomous cleaning robot includes a cleaning pad portion configured to contact a floor surface. The cleaning pad portion includes a backing and at least one cleaning pad connected to a bottom surface of the backing. The autonomous cleaning robot includes a vacuum bag portion configured to collect at least a portion of debris removed from the floor surface by a vacuum assembly of the autonomous cleaning robot. A volume of the vacuum bag portion is positioned vertically above the cleaning pad portion.