Dual Power Path Isolation for Vehicle Ground Fault Voltage Drops

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Solution Overview

Problem

In power source systems for vehicles, ground faults can cause voltage drops in one system to affect the other, leading to disturbed control of electrical loads, including driving support systems, due to uncontrolled current flow and potential power losses.

Innovation Solution

A power source supervisory apparatus with a connection path between two power source systems, an inter-path switch, a current limiting diode, and a supervisory unit that opens the switch when a voltage drop is detected, preventing excessive current flow and maintaining system stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a connection path is provided between two power source systems to enable power sharing, then system reliability is improved, but current flow control becomes difficult leading to voltage drops affecting both systems

Engineering Contradiction:
Improvesystem reliabilityVSAvoidcurrent flow control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A diode is introduced as an intermediary component on the connection path between the first and second power sources. This diode acts as a one-way valve for current flow, allowing current to pass from the first power source to the second power source while blocking reverse current flow. This resolves the technical contradiction by enabling power sharing to improve reliability while the diode automatically controls current flow direction, eliminating the need for complex control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If an inter-path switch is provided to connect two power paths, then power source redundancy is improved, but voltage drop propagation between systems worsens

Engineering Contradiction:
Improvepower source redundancyVSAvoidvoltage drop propagation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The diode serves as a protective intermediary that prevents voltage drops caused by ground faults in the second power source from propagating to the first power source. By blocking reverse current flow, the diode isolates the first power source from harmful voltage fluctuations in the second system, thus maintaining power source redundancy while preventing voltage drop propagation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The diode provides preliminary protection by preemptively blocking potential harmful current flow before voltage drops can propagate between systems. This preventive measure ensures that even if a ground fault occurs in one system, the other system remains protected, maintaining reliability while eliminating voltage drop propagation risks.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If ground fault protection is enhanced in one system, then control stability is improved, but current flow to the other system is restricted

Engineering Contradiction:
Improvecontrol stabilityVSAvoidcurrent flow
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The diode acts as a smart intermediary that selectively controls current flow based on system conditions. During normal operation, it allows current to flow freely from the first to the second power source, maintaining energy supply. When a ground fault occurs in the second system, it automatically blocks current flow to prevent instability, thus achieving control stability without permanently restricting current flow.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents control disturbances of electrical loads by isolating systems before power loss occurs, ensuring continuous operation of driving support systems during ground faults.

Implementation Method 1

a current limiting element disposed to be in series to the inter-path switch on the connection path, enabling conduction from a first path side to a second path side under a current limiting state and obstructing conduction from the second path side to the first path side

Methodology Applied
Scientific EffectDiode: Diode

Data Source

PatentUS20240291273A1Power source, supervisory apparatus and control system
Publication Date: 2024.08.29 DENSO CORP
  • US20240291273A1 patent drawing
  • US20240291273A1 patent drawing
  • US20240291273A1 patent drawing

AI summary

A power source supervisory apparatus is provided with a connection path that connects between a first path and a second path, an inter-path switch SW provided on the connection path, a current limiting element disposed to be in series to the inter-path switch SW on the connection path enabling a conduction from a first path side to a second path side under a current limiting state and obstructing conduction from the second path side to the first path side, a supervisory unit that supervises occurrence of a voltage drop on the first path in a state where the inter-switch is closed, and a switch operation unit that opens the inter-path switch SW when the supervisory unit determines that a voltage drop occurs on the first path.