Integrated Dual-Pressure Microfluidic Control System

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Solution Overview

Problem

Current microfluidic devices require bulky external equipment for fluid control, making them non-portable and unsuitable for point-of-care settings, and lack a system for high-pressure actuation necessary for Quake-style microvalves.

Innovation Solution

An integrated system with dual pressure modules for controlling fluid flow in microfluidic devices, including a high-pressure module for valve actuation and a low-pressure module for flow channel control, eliminating the need for external pumps or pressure regulators, and featuring a compact electronics module for autonomous operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If external pumps or pressure regulators are used to control fluid flow, then fluid control capability is improved, but device portability deteriorates due to bulky external equipment

Engineering Contradiction:
Improvefluid control capabilityVSAvoiddevice portability
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent integrates the pressure control functionality directly into the microfluidic device by incorporating a flexible membrane layer with integrated pressure application ports. This merging of the pressure source and control mechanisms into a single integrated unit eliminates the need for separate external pumps and pressure regulators, thereby maintaining fluid control capability while significantly improving device portability and reducing overall system size.

Inventive Principle:
Principle #5Merging (Combining)

2Stress or pressure

If external equipment is used for fluid control, then pressure control range is improved, but device complexity increases

Engineering Contradiction:
Improvepressure control rangeVSAvoidsystem complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The patent segments the pressure control function into two distinct pressure application ports (first pressure application port and second pressure application port) that can independently control different regions of the flexible membrane. This segmentation allows the system to achieve a wide pressure control range by selectively applying pressure to different areas, while maintaining relatively simple individual pressure control mechanisms for each region, thus reducing overall system complexity.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If high-pressure actuation is implemented for Quake-style microvalves, then valve actuation capability is improved, but device complexity increases due to additional pressure modules

Engineering Contradiction:
Improvevalve actuation capabilityVSAvoidpressure module complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent designs the integrated pressure control system with multi-functionality, where the same flexible membrane layer and pressure application ports serve multiple purposes: actuating Quake-style microvalves through high-pressure regions, controlling fluid flow through low-pressure regions, and performing plasma separation functions. This universal design allows a single integrated system to handle multiple functions that would traditionally require separate devices, thereby achieving improved valve actuation capability while limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables portable, automated control of microfluidic devices for fluid flow and valve actuation, allowing for efficient plasma separation and biomarker detection from small blood samples without the need for external equipment, suitable for point-of-care applications.

Implementation Method 1

a first pressure module configured to provide pressure to the control layer

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

a second pressure module configured to provide pressure to the flow layer

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 3

a vacuum source configured to provide decreased pressure to at least one of the flow channels

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 4

the one or more control valves includes a solenoid valve

Methodology Applied
Scientific EffectSolenoid actuation: Solenoid

Data Source

PatentUS20240189818A1Systems for automated control of fluidic devices and methods thereof
Publication Date: 2024.06.13 MAYO FOUNDATION FOR MEDICAL EDUCATION & RESEARCH
  • US20240189818A1 patent drawing
  • US20240189818A1 patent drawing
  • US20240189818A1 patent drawing

AI summary

This document provides integrated systems for controlling fluid flow in a fluidic device. Methods of using such systems are also described herein.