Dual-Primary Power Converter for Stable Bidirectional Control Power

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing power converters face challenges in providing a stable supply voltage for their controllers, especially in bidirectional converters where input voltage can be provided from either side, requiring separate power converters for different operational directions.

Innovation Solution

A power converter design with two primary side circuits and concurrently operated switches, allowing it to generate an output voltage using either or both input voltages, and a single control loop for simplified control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate power converters are used for different operational directions in bidirectional converters, then reliable power supply for controller is achieved, but device complexity increases

Engineering Contradiction:
Improvepower supply stabilityVSAvoidconverter structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines two separate power converter circuits into a single unified power converter with two primary side circuits sharing common components (transformer, controller, output capacitor). This merging approach provides reliable power supply for both operational directions while reducing device complexity by eliminating redundant components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The unified power converter is designed with universal functionality to operate in both directional modes (first operational direction and second operational direction). The single converter can selectively generate output voltage from either first input voltage or second input voltage, eliminating the need for direction-specific separate converters.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If separate control circuits are used for different operational directions, then precise control is achieved, but control complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidcontrol circuit
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges two separate control circuits into a single unified control circuit that manages both operational directions. The controller receives feedback from the output and selectively controls either the first switch or the second switch based on the operational direction, achieving precise control while simplifying the control structure.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single power converter is used for bidirectional operation, then device complexity is reduced, but control difficulty increases

Engineering Contradiction:
Improveconverter structureVSAvoidcontrol difficulty
Core Design Contradiction:
Device complexityVSDifficulty of detecting and measuring

Solution Approach 1:

The unified power converter employs dynamic switching control where the controller selectively activates either the first switch or the second switch based on the desired operational direction. This dynamic configuration allows the single converter to adapt to different operational modes, reducing structural complexity while maintaining manageable control through selective switch activation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Simplifies control and reduces complexity by using a single power converter to supply power to bidirectional converters, eliminating the need for separate power converters and control circuits.

Implementation Method 1

a first primary side winding of a transformer, a second primary side winding of the transformer, and a secondary side winding of the transformer

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20250260330A1Power converter and system including a power converter, and method of operating the same
Publication Date: 2025.08.14 INFINEON TECH AUSTRIA AG
  • US20250260330A1 patent drawing
  • US20250260330A1 patent drawing
  • US20250260330A1 patent drawing

AI summary

A power converter is provided, including a first primary side circuit including a first input configured to receive a first input voltage, a first primary side winding of a transformer, and a first switch coupled between the first input and the first primary side winding, a second primary side circuit including a second input configured to receive a second input voltage, a second primary side winding of the transformer, and a second switch coupled between the second input and the first primary side winding, and a secondary side winding of the transformer coupled to an output of the power converter, wherein the first switch and the second switch are configured to be switched concurrently.