Dual-Pump Heat Exchange Control for Mixed-Load Air Conditioning

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Solution Overview

Problem

Air conditioning systems face inefficiencies during low load operations, particularly when some indoor units perform heating and others cooling, as existing systems often require multiple pumps to operate, leading to decreased efficiency.

Innovation Solution

The system operates with only one pump when the total capacity required by indoor units is below a set capacity, using a configuration with multiple heat exchangers and pumps that can be controlled by valves to manage water flow efficiently, allowing for simultaneous heating and cooling operations with reduced energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple pumps are provided for simultaneous heating and cooling operations, then the system can handle diverse load requirements, but energy efficiency deteriorates during low load operations

Engineering Contradiction:
Improvecapability to handle simultaneous heating and coolingVSAvoidenergy consumption during low load operation
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the number of operating pumps based on real-time load requirements. During low load operations, only one pump operates while the other remains standby. During high load operations, both pumps operate simultaneously. This dynamic configuration optimizes energy efficiency while maintaining the capability to handle diverse heating and cooling demands.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Each pump is designed with multi-functionality to handle both heating and cooling operations. The pumps can independently serve different indoor units for heating or cooling, allowing the system to maintain versatility with fewer simultaneously operating pumps, thereby reducing energy consumption during low load conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If two pumps operate simultaneously, then sufficient cooling capacity is provided, but system efficiency deteriorates during low load conditions

Engineering Contradiction:
Improvecooling capacityVSAvoidenergy waste during low load operation
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system employs partial action by operating only one pump during low load conditions instead of both pumps. This partial operation provides sufficient cooling capacity for low demand scenarios while avoiding the energy waste of running both pumps at full capacity. When cooling demand increases, the system transitions to excessive action by activating both pumps to meet the higher capacity requirements.

Inventive Principle:
Principle #16Partial or excessive action

3Ease of operation

If independent pumps are connected to each heat exchanger, then flexible control is achieved, but device complexity increases

Engineering Contradiction:
Improveflexible control capabilityVSAvoidnumber of pumps and connections
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system segments the pump control into independent controllable units, where each pump can be independently activated or deactivated based on load requirements. This segmentation allows flexible control during simultaneous heating and cooling operations while managing device complexity by using only the necessary number of pumps at any given time rather than requiring all pumps to operate continuously.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient operation during low load conditions by ensuring only necessary pumps are active, optimizing energy use and maintaining performance across varying load demands.

Implementation Method 1

the refrigerant and water are heat exchanged with each other

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS12111082B2Air conditioning apparatus
Publication Date: 2024.10.08 LG ELECTRONICS INC
  • US12111082B2 patent drawing
  • US12111082B2 patent drawing
  • US12111082B2 patent drawing

AI summary

Provided is an air conditioning apparatus. The air conditioning apparatus includes an outdoor unit through which a refrigerant circulates, a plurality of indoor units through which water circulates, the plurality of indoor units comprising a first indoor heat exchanger and a second indoor heat exchanger, and a heat-exchange device configured to connect the outdoor unit to the indoor unit, the heat exchange device including a first heat exchanger and a second heat exchanger, in which the refrigerant and water are heat exchanged with each other. The heat exchange device includes a first inflow tube extending from the first indoor heat exchanger toward the first heat exchanger to guide a flow of the water, a second inflow tube extending from the second indoor heat exchanger toward the second heat exchanger to guide the flow of the water, a first pump provided in the first inflow tube and a second pump provided in the second inflow tube. When a portion of the indoor unit performs a heating operation, and the other portion of the indoor unit performs a cooling operation, when a total capacity required for the indoor unit is equal to or less than a set capacity, the first pump or the second pump operates, and when the total capacity required for the indoor unit exceeds the set capacity, the first pump and the second pump operate.