Dual Quantum Cascade Laser Micropackage Beam Combining

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Solution Overview

Problem

Conventional methods for combining multiple laser beams into a single collimated, coaxial beam result in poor beam quality when beams are not coaxial, limiting their high brightness applications in nonlinear optics and spectroscopy.

Innovation Solution

An ultra-compact dual quantum cascade laser assembly using a hermetically sealed micropackage that combines two quantum cascade lasers via dichroic or polarization beam combining techniques, achieving a single high-power beam by aligning beams to meet at a combiner, such as a dichroic mirror or polarizer, ensuring spatial and directional matching for coherent output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple laser beams are combined using conventional methods, then the optical power is added, but the beam quality deteriorates when beams are not coaxial

Engineering Contradiction:
Improveoptical powerVSAvoidbeam quality
Core Design Contradiction:
PowerVSManufacturing precision

Solution Approach 1:

The patent combines multiple quantum cascade laser beams into a single coaxial beam using beam combining techniques. The individual laser beams are merged through optical components (such as dichroic mirrors or polarization beam combiners) to form one unified beam with improved quality while maintaining high optical power, directly resolving the contradiction between power addition and beam quality preservation

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If beam arrays use multiple spatially located beams, then high brightness is achieved, but the beams are not coaxial and produce poor beam quality

Engineering Contradiction:
ImprovebrightnessVSAvoidbeam quality
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent transitions from spatially separated beam arrays to a coaxial configuration by combining beams along the same optical axis. This dimensional reorganization maintains the high brightness benefit of multiple beams while eliminating the beam quality degradation caused by spatial separation, as all beams are merged into a single coaxial output

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If traditional laser packaging is used, then the device is simple, but the performance is limited and does not achieve high power in a compact form

Engineering Contradiction:
Improvepackaging simplicityVSAvoidlaser performance
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent merges multiple quantum cascade laser devices into a single integrated micropackage with combined optical output. This consolidation achieves high total power (nearly doubling traditional laser performance) while maintaining compact packaging, effectively resolving the contradiction between device simplicity and enhanced performance

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach nearly doubles the performance of traditional lasers by achieving a single collimated, coaxial beam with high power and efficiency, maintaining less than 2-4% power loss, suitable for compact packaging and meeting environmental standards.

Implementation Method 1

The device may comprise two quantum cascade lasers with beam outputs that meet at a combiner to create a single laser beam. The current invention provides a path to an ultra-compact coherent beam combing arrangement that uses both dichroic beam combining and polarization beam combining ideas

Methodology Applied
Scientific EffectDichroic beam combining: Dichroic Filter

Implementation Method 2

The current invention provides a path to an ultra-compact coherent beam combing arrangement that uses both dichroic beam combining and polarization beam combining ideas

Methodology Applied
Scientific EffectPolarization beam combining: Polarisation

Data Source

PatentUS11431152B2Dual quantum cascade laser micropackage
Publication Date: 2022.08.30 DAYLIGHT SOLUTIONS INC
  • US11431152B2 patent drawing
  • US11431152B2 patent drawing
  • US11431152B2 patent drawing

AI summary

The present invention is directed to an ultra-compact dual quantum cascade laser assembly that nearly doubles the strength of a traditional laser in a in a single hermetically sealed micropackage. The device may comprise two quantum cascade lasers that meet at a combiner to create a single laser with a higher strength than traditional lasers. The current invention provides a path to an ultra-compact coherent beam combing arrangement that uses both dichroic beam combining and polarization beam combining techniques.