Dual-Read Element Servo Burst Positioning for Disk Drives
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Solution Overview
Problem
Existing disk drives face challenges in accurately positioning the head over servo tracks due to corrupted servo bursts, leading to unnecessary write aborts and increased manufacturing time, especially when dealing with a large number of servo tracks.
Innovation Solution
The implementation of a dual-read element system, where a secondary read element confirms shock events and adjusts position error signals to prevent write aborts, and the use of multiple read elements with varying radial offsets to enhance servo control and multi-signal processing, allowing for more accurate head positioning and data recovery.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a single read element is used to read servo bursts, then the device complexity is low, but the reliability of head positioning is reduced due to corrupted servo bursts causing unnecessary write aborts
Solution Approach 1:
The patent divides the read function into multiple read elements (first read element and second read element) positioned at different radial locations. Each read element independently reads servo bursts from the disk, allowing the system to segment the servo reading task across multiple physical components. This segmentation enables comparison and confirmation of shock events, improving reliability while managing complexity through functional division.
Solution Approach 2:
The patent introduces a shock confirmation mechanism where the second read element acts as an intermediary to verify shock events detected by the first read element. Instead of directly acting on corrupted servo bursts, the system uses the second read element's independent reading as a mediator to confirm whether a shock event actually occurred, preventing false write aborts while maintaining system reliability.
2Measurement precision
If multiple read elements with varying radial offsets are implemented, then the measurement precision of head position is improved, but the device complexity increases
Solution Approach 1:
The patent positions the first and second read elements at different radial locations across the disk surface, giving each element a specialized local function. The first read element is optimized for reading servo bursts at its specific radial position, while the second read element serves a similar function at a different radial position. This local quality approach allows each element to be optimized for its specific location, improving overall measurement precision across the entire disk surface.
Solution Approach 2:
Both read elements perform the same fundamental function of reading servo bursts and generating position error signals, making them universally applicable across different radial locations. The system uses multiple instances of the same functional unit (read element) rather than completely different mechanisms, which simplifies the overall system architecture while still achieving improved measurement precision through the multi-element configuration.
3Productivity
If servo bursts are extended over a larger disk surface area, then the productivity of data writing is improved by reducing write aborts, but the manufacturing precision requirements increase
Solution Approach 1:
The patent performs preliminary shock confirmation using the second read element before executing write operations. By having the second read element independently verify shock events in advance, the system can prevent false write aborts caused by corrupted servo bursts. This preliminary action ensures that only genuine shock events trigger write aborts, improving data writing efficiency while maintaining acceptable manufacturing precision requirements.
Solution Approach 2:
The system implements a feedback mechanism where the second read element continuously monitors servo bursts and provides confirmation feedback to validate shock events detected by the first read element. This feedback loop allows the system to distinguish between actual shock events and corrupted servo burst readings, improving productivity by reducing false write aborts while managing the precision requirements through continuous verification.
Data Source
AI summary
A data storage device is disclosed comprising a head actuated over a disk surface comprising a plurality of servo sectors, wherein each servo sector comprises a servo burst field. Across a first radial band of servo tracks, the servo burst field comprises a first length, and across a second radial band of servo tracks, the servo burst field comprises a second length longer than the first length. When the head is over the first radial band of the servo tracks, the head is servoed over the disk surface based on the first read element reading a first servo sector and the second read element concurrently reading a second servo sector different from the first servo sector. When the head is over the second radial band of the servo tracks, the head is servoed over the disk surface based on the first read element reading a third servo sector.


