Dual Transport Robot Orbit Control for Stable Cart Handling

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Solution Overview

Problem

Existing transport systems require modifications or attachments to transport objects, such as turntables, support rods, eyebolts, or grip parts, limiting their ability to transport various types of carts or freight without reloading, especially in logistics where carts of different shapes and sizes are used.

Innovation Solution

A transport system where two transport robots sandwich a transport object, with one robot predicting its orbit and the other pushing from outside to maintain stability and prevent side slipping, allowing for stable transportation without modifications or reloading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a turntable or support rod is installed on the transport object, then the transport object can be transported by existing systems, but the transport object must be modified and reloading is required

Engineering Contradiction:
Improveability to transport various types of cartsVSAvoidmodification and reloading process
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The invention extracts the support function from the transport object itself and relocates it to the transport robots. Instead of modifying the transport object with turntables or support rods, the robots use their contact parts to provide the necessary support and stabilization externally, eliminating the need for object modification.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The contact parts of the transport robots act as intermediaries between the robots and the transport object. These contact parts provide the necessary support, friction, and stabilization functions that would otherwise require modifications to the transport object, enabling versatile transport without direct object modification.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If a transport robot pushes the transport object in a curve, then the object can be transported, but side slipping occurs reducing stability

Engineering Contradiction:
Improvetransport speedVSAvoidstability during curved movement
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The invention introduces asymmetric positioning of the two transport robots relative to the curved path. The first robot is positioned at the inner side of the curve while the second robot is positioned at the outer side, creating an asymmetric push configuration that generates stabilizing forces against side slipping during curved movement.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The asymmetric positioning of robots creates counteracting forces that balance the side slip tendency. The robot on the outer side of the curve provides a counterbalancing push that offsets the lateral forces causing side slip, maintaining stability during curved transport.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

3Device complexity

If the contact part is fixed on the main body, then the structure is simple, but the robot cannot adapt to different transport object positions

Engineering Contradiction:
Improvestructure complexityVSAvoidadaptability to different transport object positions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The contact part is designed to be rotatable relative to the main body, transforming it from a fixed static component to a dynamic adjustable component. This rotation capability allows the contact part to adapt its orientation to different transport object positions and configurations while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The rotatable contact part can be preliminarily adjusted to the appropriate orientation before contact with the transport object is made. This preliminary positioning ensures optimal contact geometry for different object types and positions, enhancing adaptability without requiring complex real-time adjustment mechanisms.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11762389B2Transport system, transport robot, control apparatus, control method, and program
Publication Date: 2023.09.19 NEC CORP
  • US11762389B2 patent drawing
  • US11762389B2 patent drawing
  • US11762389B2 patent drawing

AI summary

A transport system that transports a transport object in a state sandwiching the transport object between two transport robots, wherein the transport robot comprises: a main body; wheels; a drive part(s); a contact part; and a rotation mechanism, and wherein using hardware resources, the following processings are executed, the following processings comprising: predicting an orbit of a first transport robot arranged in front of the transport object; and predicting an orbit of a second transport robot so that the second transport robot pushes the transport object from outside of the orbit of the first transport robot in a curve based on the predicted orbit of the first transport robot, the second transport robot arranged behind the transport object.