Dual-Salt Electrolyte Composition for NCM Battery Thermal Stability

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Solution Overview

Problem

Lithium nickel cobalt manganese-based secondary batteries face thermal instability issues due to exothermic reactions, leading to potential battery rupture and ignition, especially when using a carbonate-based solvent and graphite negative electrode, which limits their safe application in high-capacity devices like electric vehicles.

Innovation Solution

An electrolyte solution with a specific combination of lithium salts, such as lithium hexafluorophosphate and lithium bis(fluorosulfonyl)imide, and solvents like ethylene carbonate and dimethyl carbonate, optimized in concentration and ratio, is used to enhance the thermal stability of lithium nickel cobalt manganese-based batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium nickel cobalt manganese-based positive electrode active material is used to achieve high capacity, then battery capacity is improved, but thermal stability deteriorates leading to thermal runaway

Engineering Contradiction:
Improvebattery capacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the electrolyte composition parameters - specifically using a dual lithium salt system (LiPF6 and LiFSO3CF3) with optimized concentration ratios, and selecting specific solvent combinations (cyclic carbonate and chain carbonate) with controlled proportions. These parameter adjustments transform the electrolyte's thermal properties to prevent exothermic reactions while maintaining high capacity operation of lithium nickel cobalt manganese-based cathodes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by creating a composite electrolyte system that combines two different lithium salts (LiPF6 and LiFSO3CF3) with complementary properties, and mixing two types of carbonate solvents (cyclic and chain). This composite electrolyte composition synergistically improves thermal stability while preserving the high capacity characteristics of nickel-rich cathode materials

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If graphite negative electrode is used with lithium nickel cobalt manganese-based positive electrode, then battery capacity is improved, but vulnerability to heat increases leading to thermal runaway

Engineering Contradiction:
Improvebattery capacityVSAvoidheat vulnerability
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent introduces the improved electrolyte composition as an intermediary between the graphite negative electrode and lithium nickel cobalt manganese-based positive electrode. This electrolyte acts as a thermal buffer that prevents direct heat transfer and exothermic reactions between the heat-vulnerable graphite anode and the high-capacity cathode, thereby mediating the thermal interaction while preserving capacity benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If conventional electrolyte solution is used with lithium nickel cobalt manganese-based positive electrode, then battery operation is simplified, but thermal runaway occurs due to exothermic reactions

Engineering Contradiction:
Improvebattery operationVSAvoidexothermic reaction
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the electrolyte parameters by incorporating a specific dual-salt system (LiPF6 and LiFSO3CF3) with optimized concentration ratios and selecting particular solvent combinations. These parameter changes suppress exothermic decomposition reactions that occur with conventional electrolytes, while maintaining adequate ionic conductivity for simplified battery operation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrolyte solution significantly improves the thermal stability of lithium nickel cobalt manganese-based batteries, preventing deformation or explosion at temperatures up to 170°C or higher, ensuring safer and more reliable high-capacity energy storage.

Implementation Method 1

electrical energy is produced by oxidation and reduction reactions when lithium ions are intercalated/deintercalated at the positive and negative electrodes

Methodology Applied
Scientific EffectOxidation and reduction reactions: Redox Reactions

Implementation Method 2

improving the thermal stability of the lithium secondary battery by adjusting the type and ratio of salts and solvents included in the electrolyte solution

Methodology Applied
Scientific EffectThermal stability improvement through chemical composition adjustment:

Data Source

PatentUS20240429450A1Electrolyte solution for lithium secondary battery, and lithium secondary battery comprising same
Publication Date: 2024.12.26 LG ENERGY SOLUTION LTD
  • US20240429450A1 patent drawing
  • US20240429450A1 patent drawing
  • US20240429450A1 patent drawing

AI summary

Disclosed is an electrolyte solution for a lithium secondary battery that can improve the thermal stability of a lithium secondary battery comprising a lithium nickel cobalt manganese-based positive electrode active material by adjusting the type and ratio of salt and solvent comprised in the electrolyte solution, and a lithium secondary battery comprising the same. It is characterized in that the electrolyte solution for the lithium secondary battery includes: a lithium salt including a first lithium salt and a second lithium salt; and a solvent, and the first lithium salt contains lithium hexafluorophosphate, and the second lithium salt contains lithium bis(fluorosulfonyl)imide or lithium bis(trifluorosulfonyl)imide.