Dual SE Detector STEM Imaging for Depth Localization

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Solution Overview

Problem

Existing scanning transmission electron microscopes (STEM) struggle to provide morphology information for features embedded deep within thick samples, as secondary electrons emitted from these features are attenuated and their signals are suppressed, limiting depth information, especially for features with low atomic numbers.

Innovation Solution

A STEM system with two secondary electron detectors positioned above and below the sample plane, allowing simultaneous detection of secondary electrons scattered in different directions, enabling comparison of signal amplitudes to derive depth information, which is then merged with the STEM image data to provide three-dimensional localization of features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a single secondary electron detector is used above the sample plane, then the detector can detect secondary electrons from surface features, but features embedded deep within the sample exhibit suppressed signals due to attenuation

Engineering Contradiction:
Improvedepth informationVSAvoidmorphology information from deep features
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The invention divides the detection function into two separate detectors: one positioned above the sample plane to detect secondary electrons scattered in one direction, and another positioned below the sample plane to detect secondary electrons scattered in the opposite direction. This segmentation allows each detector to capture signals from features at different depths, with the below-sample detector being particularly effective for detecting electrons from deep-embedded features that would be attenuated in a single-detector configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds a spatial dimension to the detection system by positioning detectors on both sides of the sample plane (above and below). This dimensional change enables the system to compare signal amplitudes from opposite directions, providing depth information through the ratio or difference of signals, thereby transforming a two-dimensional surface detection problem into a three-dimensional depth-resolved measurement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Length of stationary object

If the sample is thick, then more depth information is needed, but secondary electrons from deep features are attenuated and cannot be detected effectively

Engineering Contradiction:
Improvesample thicknessVSAvoiddetection reliability for deep features
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The invention uses the sample itself as an intermediary medium. By positioning a detector below the sample plane, the system utilizes the sample's transmission properties to detect secondary electrons that have traveled through the sample thickness. The signal amplitude from the below-sample detector serves as a mediator that provides information about the depth and composition of features, with lower atomic number features generating fewer secondary electrons that can be detected after traversing thick sample material.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If features have low atomic number, then they generate fewer secondary electrons, but this makes depth determination more difficult

Engineering Contradiction:
Improvesecondary electron yieldVSAvoiddepth localization
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The invention implements a feedback mechanism by comparing the signal amplitudes from both above-sample and below-sample detectors. For features with low atomic number that generate fewer secondary electrons, the system uses the ratio or difference of signals from the two detectors to compensate for the low yield. This feedback comparison provides depth information even when the absolute signal intensity is low, as the relative signal distribution between the two detectors remains informative about feature depth.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the ability to visualize features within thick samples by providing accurate depth information and morphology details, overcoming the limitations of single-detector systems, and allowing virtual slicing of samples.

Implementation Method 1

An electron source 15 produces an electron beam 20

Methodology Applied
Scientific EffectElectron beam: Electron Beam

Implementation Method 2

The electron beam 20 is focused by a focusing element such as an upper electron objective pole piece 40

Methodology Applied
Scientific EffectFocusing: Focusing

Implementation Method 3

The upper objective pole piece 40 steers the electron beam 20 across the sample plane 30

Methodology Applied
Scientific EffectElectromagnetic steering: Electromagnetic Induction

Implementation Method 4

A primary electron beam 25, having passed through the sample plane, is collected by a lower objective pole piece 70

Methodology Applied
Scientific EffectElectron transmission: Electron Beam

Implementation Method 5

secondary electrons 60 may also be scattered from features within the sample

Methodology Applied
Scientific EffectSecondary electron emission: Electron Impact Desorption

Implementation Method 6

These secondary electrons 60 can provide additional information about a sample

Methodology Applied
Scientific EffectElectron scattering: Scattering

Implementation Method 7

the STEM detector 80 generating a signal at each position or continuously throughout a scan

Methodology Applied
Scientific EffectElectron detection: Photoelectric Effect

Data Source

PatentEP4369376A1Improved transmission electron microscopy
Publication Date: 2024.05.15 FEI CO
  • EP4369376A1 patent drawingFigure 1~2
  • EP4369376A1 patent drawingFigure 3~4
  • EP4369376A1 patent drawingFigure 5

AI summary

Scanning transmission electron microscope (sTEM) 200, having a sample plane 30, the sTEM comprising a primary electron beam source 15 arranged to provide a primary electron beam 20 to a sample located at the sample plane of the sTEM, and an sTEM detector 80, wherein the sample plane is located between the primary electron beam source and the sTEM detector. A first secondary electron (SE) detector 50 is located between the primary electron beam source and the sample plane of the sTEM. A second SE detector 220 is located between the sample plane and the sTEM detector. Signal acquisition circuitry configured to acquire simultaneously a first signal from the first SE detector, a second signal from the second SE detector, and a third signal from the sTEM detector. There is also a method for generating an image from the sTEM by merging depth information from the first and second SE detector signals with the sTEM detector signal data.