Dual-Section Heater for Volatile Material Dispensing

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Solution Overview

Problem

Existing volatile material dispensers lack the ability to control both the intensity and fragrance character of the volatile material dispensed, as increasing heat results in higher intensity but compromises fragrance characteristics.

Innovation Solution

A volatile material dispenser with a dual-section heating element and an airflow enhancement mechanism, allowing for adjustable temperature and airflow to achieve specific fragrance characteristics and intensities, featuring a movable wick and heater configurations to optimize evaporation rates and dispersion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If heat is increased to achieve higher fragrance intensity, then the intensity of volatile material dispensed increases, but the fragrance character becomes compromised

Engineering Contradiction:
Improveintensity of volatile material dispensedVSAvoidfragrance character
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The heating system is divided into multiple heating zones with different temperature profiles. A first heating element operates at a lower temperature to preserve fragrance character, while a second heating element operates at a higher temperature to increase intensity. This segmentation allows independent control of fragrance quality and dispensing intensity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the volatile material are subjected to different heating conditions. The system applies localized heating where higher temperature is needed for intensity without uniformly heating the entire fragrance composition, thereby maintaining fragrance character in cooler zones while achieving higher overall intensity through controlled local heating.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If multiple heating zones are implemented to control fragrance character and intensity independently, then control precision over fragrance properties improves, but device complexity increases

Engineering Contradiction:
Improvecontrol precision over fragrance propertiesVSAvoidheater configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple heating elements and control systems are merged into an integrated unit with unified housing and coordinated operation. The control system combines temperature sensors, heating elements, and regulation circuits into a single integrated assembly that manages multiple heating zones through centralized control logic, reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heating system is designed to perform multiple functions: it can operate in different temperature zones, adjust fragrance intensity, maintain fragrance character, and adapt to various volatile material compositions. This multi-functionality is achieved through a universal heating architecture that can be configured for different operating modes without requiring separate dedicated systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control over fragrance characteristics and intensity, allowing for multiple settings to achieve desired user experiences by modifying heat and airflow around the wick, ensuring consistent volatile material release.

Implementation Method 1

The heater is configured to heat the volatile material to a first temperature to achieve a first fragrance characteristic and is further configured to heat the volatile material to a second temperature to achieve a second fragrance characteristic

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

A wick is in fluid communication with the volatile material and in thermal communication with the heater

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS20250009926A1Methods and systems for dispensing a volatile material
Publication Date: 2025.01.09 SC JOHNSON & SON INC
  • US20250009926A1 patent drawing
  • US20250009926A1 patent drawing
  • US20250009926A1 patent drawing

AI summary

A volatile material dispenser that includes a housing, a heater disposed within the housing, and a refill having a container with a volatile material disposed therein. A wick is in fluid communication with the volatile material and in thermal communication with the heater, which is a dual-section heating element that includes a first section and a second section that is spaced from the first section.