Dual Shell Helmet Climatic Zone Heat Dissipation

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Solution Overview

Problem

Current helmets do not effectively dissipate heat, leading to increased risk of heat-related illnesses during high-temperature sports activities, and lack resistance to repeated impacts, which can cause concussions.

Innovation Solution

A ventilated modular helmet system with a dual shell design that includes an inner shell with vents and an outer shell with vents and cooling packets, creating a climatic zone for enhanced heat dissipation and impact absorption, using flexible materials to distribute forces and reduce rotational trauma.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a traditional single-shell helmet is used, then the helmet provides basic head protection, but it retains excessive heat and does not allow effective heat dissipation

Engineering Contradiction:
Improveheat retentionVSAvoidheat-related illness risk
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The helmet is divided into two separate shells (inner shell and outer shell) with a climatic zone between them. This segmentation allows the inner shell to contact the user's head while the outer shell provides ventilation channels, enabling heat dissipation without compromising head protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds a spatial dimension by creating a climatic zone between the inner and outer shells. This intermediate space allows air circulation and heat dissipation pathways that are not available in traditional single-shell helmets, effectively reducing heat retention.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If a ventilated dual-shell helmet is used, then heat dissipation is improved, but the helmet may lack resistance to repeated impacts

Engineering Contradiction:
Improveheat dissipationVSAvoidimpact resistance
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

The climatic zone between the inner and outer shells acts as a cushioning space that can absorb and distribute impact forces. Additionally, cushioning elements can be positioned within this zone to provide beforehand protection against repeated impacts while maintaining the ventilation function.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The helmet uses different materials for the inner shell (optimized for head contact and comfort) and the outer shell (optimized for impact resistance and ventilation). This composite structure allows each shell to be specialized for its primary function while working together to provide both heat dissipation and impact protection.

Inventive Principle:
Principle #40Composite materials

3Temperature

If cooling packets are added to the helmet, then heat dissipation is enhanced, but the device complexity increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidcooling assembly complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cooling packets are positioned within the climatic zone as intermediary cooling elements. They facilitate heat transfer from the inner shell to the outer shell through the climatic zone, enhancing cooling effectiveness without requiring direct integration into the shell structures themselves.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces heat retention and absorption, enhancing heat dissipation and impact protection, thereby decreasing the risk of exertional heat illnesses and concussions.

Implementation Method 1

A cooling assembly is positioned within the climatic zone between the inner shell and the outer shell. The cooling assembly includes a plurality of cooling packets that are coupled to the outer shell.

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Implementation Method 2

The outer shell includes a plurality of outer vents configured to couple the climatic zone in flow communication with ambient air.

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

The cushion assembly is positioned within the climatic zone between the inner shell and the outer shell. The cushion assembly includes a plurality of cushions that are coupled to the outer shell.

Methodology Applied
Scientific EffectImpact absorption: Damping

Data Source

PatentUS10617167B2Ventilated modular dual shelled helmet system
Publication Date: 2020.04.14 APALONE
  • US10617167B2 patent drawing
  • US10617167B2 patent drawing
  • US10617167B2 patent drawing

AI summary

A modular helmet is described herein. The module helmet includes an inner shell adapted to be positioned onto a user's head and an outer shell coupled to the inner shell. The outer shell is spaced a distance radially outward from the inner shell to define a climatic zone between the inner shell and the outer shell. A cooling assembly is positioned within the climatic zone between the inner shell and the outer shell. The cooling assembly includes a plurality of cooling packets that are coupled to the outer shell.