Dual Shredding Assembly for Centrifugal Grinder Pump Clogging
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Solution Overview
Problem
Centrifugal grinder pumps face efficiency reduction and clogging issues due to undecomposed solid constituents in sewage, particularly in multistage pumps, where the transition between impellers can become blocked, leading to costly maintenance.
Innovation Solution
A shredding assembly with a stationary shredding ring and a rotating cutting device featuring dual shredding actions: radial cutting between the cutting members and the shredding ring's slots, and axial cutting between the second cutting member and the ring's bottom face, ensuring finely shredded material and preventing clogging.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If a single impeller centrifugal grinder pump is used, then the device complexity is low, but the head-flow range is limited and cannot achieve high head requirements
Solution Approach 1:
The pump is divided into multiple stages with two impellers arranged in series. Each impeller stage contributes to the total head, allowing the pump to achieve high head requirements (up to 200 ft or 61 m) while maintaining a reasonable flow rate. The segmentation of the pumping function across multiple stages resolves the contradiction between structural simplicity and head capability.
2Device complexity
If conventional shredding assemblies with single cutting action are used, then the device complexity is low, but the solid constituents are not sufficiently disintegrated causing clogging
Solution Approach 1:
The shredding assembly incorporates dual cutting actions: radial cutting between the outer periphery of the rotating cutter and the inner periphery of the stationary shredding ring, and axial cutting between the cutting members and the bottom face of the shredding ring. This multi-dimensional cutting approach thoroughly disintegrates solid constituents including fibrous materials, rags, and plastic bags, preventing clogging of the impeller and diffusor while maintaining reasonable structural complexity.
3Device complexity
If gravity-based sewer systems are used, then the device complexity and energy consumption are low, but the system cannot convey sewage over long distances or to higher elevations
Solution Approach 1:
The grinder pump performs preliminary action by thoroughly shredding solid constituents in the sewage before the impeller pumps the liquid. This pre-processing of the sewage material ensures that the pump can efficiently convey sewage over long distances and to higher elevations without clogging, extending the adaptability of gravity-based sewer systems to locations where gravity alone is insufficient.
4Stress or pressure
If high head operation is required, then the pump can lift sewage to higher elevations, but the flow rate is reduced
Solution Approach 1:
The pump design allows operation across a wide head-flow range by utilizing two impellers in series. The dual impeller configuration and efficient dual-action shredding system enable the pump to maintain reasonable flow rates even at high head conditions (up to 200 ft or 61 m), resolving the typical trade-off between head and flow rate through optimized parameter configuration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The dual shredding action effectively prevents clogging, ensuring reliable operation of multistage grinder pumps by producing very fine shredded material, even under high head-flow conditions, and extending the operational range of centrifugal grinder pumps.
Implementation Method 1
radial cutting between the cutting members and the shredding ring's slots
Implementation Method 2
axial cutting between the second cutting member and the ring's bottom face
Implementation Method 3
centrifugal grinder pumps
Data Source
Figure 1
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Figure 3
AI summary
A shredding assembly for a grinder pump is proposed, comprising a stationary shredding ring (3) configured for being mounted to an inlet (103) of the pump, and a cutting device (2) for rotating about an axial direction (A) and configured for being fixed to a shaft (108) of the pump, wherein the shredding ring (3) comprises a top face (31), a bottom face (32), and a central opening (33) extending from the top face (31) to the bottom face (32) and being delimited in a radial direction by an inner periphery (34), wherein a plurality of slots (35) extending in the axial direction (A) is formed in the inner periphery (34), wherein the cutting device (2) is positioned in the central opening (33) of the shredding ring (3), and comprises a front face (21) and a back face (22), and wherein the front face (21) comprises a plurality of first cutting members (25, 26) extending in the axial direction (A) and facing the slots (35) in the inner periphery (34), and wherein the back face (22) of the cutting device (2) comprises at least one second cutting member (27), with the second cutting member (27) projecting beyond the central opening (33) with respect to the radial direction. In addition, a centrifugal grinder pump is proposed.