Dual-Sided Liquid Leak Sensor with Conductive Gap Detection

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Solution Overview

Problem

Conventional leak detection devices are unable to detect the presence of a liquid both above and below the device, failing to effectively identify leaks from appliances or water accumulation on the floor, which can lead to undetected flooding and property damage.

Innovation Solution

A portable sensor with a concave upper and lower surface and a peripheral wall, featuring electrically conductive members that generate an output signal when a conductive liquid bridges a gap between them, allowing detection of leaks from both above and below, integrated with an output connector and an alarm system for notification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional leak detection devices are used, then the device structure is simple, but the device cannot detect liquid presence both above and below it

Engineering Contradiction:
Improvedetection capabilityVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sensor extends conductive members in both vertical directions (above and below the sensor body), transitioning from single-sided to dual-sided detection. This dimensional extension allows the sensor to detect leaks from both above and below simultaneously without significantly increasing overall complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The sensor divides detection into separate conductive members positioned at different locations (above and below the sensor). Each conductive member independently detects liquid contact in its respective zone, enabling comprehensive coverage while maintaining modular simplicity.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If conventional leak detection devices are used, then installation is straightforward, but detection coverage is limited to one side

Engineering Contradiction:
Improvedetection areaVSAvoidinstallation complexity
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The sensor design incorporates conductive members extending above and below the sensor body, effectively doubling the detection area in the vertical dimension. This allows placement under appliances to detect both upward leaks from the appliance and downward leaks onto the floor, expanding coverage without complicating installation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a sensor detects liquid on both surfaces, then leak detection comprehensiveness is improved, but the sensor structure becomes more complex

Engineering Contradiction:
Improveleak detection reliabilityVSAvoidsensor structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor uses separate conductive members for detecting liquid above and below, with each member independently positioned and functioning. This segmentation allows reliable dual-sided detection while keeping each component simple and modular, avoiding the need for complex integrated structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor achieves comprehensive detection by extending functionality in the vertical dimension with conductive members positioned above and below the sensor body. This dimensional approach reliably detects leaks from multiple directions while maintaining structural simplicity through symmetric design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor effectively detects conductive liquids on both surfaces, triggering an alarm to alert users of potential leaks, providing comprehensive leak detection capabilities without the need for extensive installation or high costs, suitable for placement under appliances or on the floor.

Implementation Method 1

The electrically conductive members are configured to generate an output signal when a conductive liquid comes into contact with the electrically conductive members and bridges the gap

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS7671754B2Sensor for detecting leakage of a liquid
Publication Date: 2010.03.02 AMTROL LICENSING INC
  • US7671754B2 patent drawing
  • US7671754B2 patent drawing
  • US7671754B2 patent drawing

AI summary

A sensor for detecting the presence of a liquid. The sensor includes a housing having a concave upper surface, a concave lower surface, and a peripheral wall connecting the upper surface and the lower surface, the wall extending above the upper surface and below the lower surface. A plurality of apertures are formed in the wall. A plurality of electrically conductive members extend above the upper surface and below the lower surface and are separated from one another by a gap in which a liquid can accumulate. The electrically conductive members are configured to generate an output signal when a conductive liquid comes into contact with the electrically conductive members and bridges the gap. An output connector is coupled to the plurality of electrically conductive members and is configured to carry the output signal.