Dual Solid-State Light Source Projector Thermal Management

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Solution Overview

Problem

Projectors using a single solid-state light source face challenges in brightening the projection image due to thermal load issues, while those with three solid-state light sources struggle with stabilizing color balance due to differing light-emission efficiencies and temperature characteristics.

Innovation Solution

A projector design utilizing two solid-state light sources, where one emits excitation light and a fluorescent layer converts it into two color light components, and the other emits a third color light component, with a light modulation device and optical systems to stabilize color balance and reduce thermal load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single solid-state light source device is used to emit white light, then the device structure is simplified, but the thermal load on the light source increases and the projection image brightness cannot be further improved

Engineering Contradiction:
Improvelight source device structureVSAvoidprojection image brightness
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent divides the single white light source into multiple separate solid-state light source devices, each emitting a specific color component (red, green, blue). This segmentation reduces the thermal load on each individual light source while maintaining the ability to generate all three color components, thereby improving projection image brightness without excessive thermal concentration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines multiple solid-state light source devices (emitting different color components) to work together as a unified lighting system. By merging the outputs of red, green, and blue light source devices, the system achieves higher overall brightness and better color balance while distributing thermal load across multiple devices.

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If three solid-state light source devices emitting different color components are used, then the projection image brightness is improved, but the color balance becomes unstable due to different light-emission efficiencies and temperature characteristics

Engineering Contradiction:
Improveprojection image brightnessVSAvoidcolor balance stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The patent adjusts the drive currents and emission intensities of each solid-state light source device to compensate for differences in their light-emission efficiencies and temperature characteristics. By dynamically changing operational parameters, the system maintains stable color balance despite variations in individual device performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements color balance adjustment mechanisms that monitor and compensate for variations in light emission from each solid-state light source device. Through feedback control, the system corrects color imbalances caused by different temperature characteristics and emission efficiencies, ensuring stable color reproduction.

Inventive Principle:
Principle #23Feedback

3Device complexity

If a single solid-state light source device is used, then the device structure is simplified, but the thermal load concentration makes it difficult to further brighten the projection image

Engineering Contradiction:
Improvelight source device structureVSAvoidthermal load efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent segments the thermal load by using multiple separate solid-state light source devices instead of one concentrated source. Each device handles a portion of the total light output requirement, distributing the thermal burden and improving overall energy efficiency while maintaining structural simplicity through modular design.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for a brighter projection image compared to single solid-state light source projectors and stabilizes color balance better than three solid-state light source projectors, with improved light-emission efficiency and temperature characteristics.

Implementation Method 1

a fluorescent layer converting excitation light emitted from the first solid-state light source to light including a first color light component and a second color light component different from the first color light component

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS8602562B2Projector including a first and a second solid state light source
Publication Date: 2013.12.10 SEIKO EPSON CORP
  • US8602562B2 patent drawing
  • US8602562B2 patent drawing
  • US8602562B2 patent drawing

AI summary

A projector includes: a first solid-state light source device which includes a first solid-state light source emitting excitation light, and a fluorescent layer converting excitation light emitted from the first solid-state light source to light including a first color light component and a second color light component different from the first color light component, and emitting converted light; a second solid-state light source device which includes a second solid-state light source emitting a third color light component different from the first color light component and the second color light component; a light modulation device modulating the first color light component, the second color light component, and the third color light component in accordance with image information; and a projection optical system projecting the modulated light components from the light modulation device as a projection image.