Dual Source Elevator Lighting with Supercapacitor Backup

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Solution Overview

Problem

Battery-powered lighting systems in remote and harsh environments face limitations in lifespan, durability, and power consistency, leading to safety concerns and increased maintenance challenges, especially in areas like wind turbines and elevator shafts where access is infrequent and maintenance is costly and impractical.

Innovation Solution

A dual source lighting system that incorporates a supercapacitor and electronic circuit to provide backup power, where the electronic circuit distributes energy from a primary power source to both the light source and the supercapacitor, allowing the supercapacitor to take over in case of power failure, ensuring continuous lighting according to safety standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If battery-powered lighting systems are used in remote environments, then lighting can be provided in locations without access to main power sources, but the systems suffer from limited lifespan, reduced durability in harsh conditions, and increased maintenance requirements

Engineering Contradiction:
Improvelighting system reliabilityVSAvoidbattery lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent divides the power source into two separate components: a primary power source (battery) and a secondary power source (supercapacitor). This segmentation allows each component to specialize - the battery provides long-term energy storage while the supercapacitor handles short-term power demands and backup, thereby improving overall system reliability without extending battery lifespan

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The supercapacitor acts as an intermediary between the battery and the lighting system. It absorbs power surges and provides immediate backup power when needed, protecting the battery from stress and extending its effective operational life while ensuring continuous lighting

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If batteries are used in cold environments, then lighting can be provided in outdoor and remote locations, but the battery capacity decreases and the system requires warm-up time before proper discharge

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidbattery capacity
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The supercapacitor is pre-charged during normal operation when the battery is providing power. In cold environments, this pre-charged supercapacitor can immediately provide power without requiring warm-up time, while the battery continues to charge the supercapacitor as conditions allow

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system changes the operational parameters by introducing a supercapacitor that operates effectively across a wider temperature range. The supercapacitor's electrical properties remain more stable in cold conditions compared to battery chemistry, allowing the system to maintain power delivery capability where traditional batteries fail

Inventive Principle:
Principle #35Parameter changes

3Duration of action of moving object

If rechargeable batteries are used to extend operational duration, then lighting can be provided for longer periods, but charging times increase and the number of recharge cycles is limited

Engineering Contradiction:
Improvelighting operational durationVSAvoidcharging time
Core Design Contradiction:
Duration of action of moving objectVSLoss of time

Solution Approach 1:

The system uses periodic charging of the supercapacitor from the battery during normal operation. This periodic energy transfer allows the supercapacitor to be rapidly recharged multiple times without the long charging cycles required by batteries, extending the effective operational duration while minimizing time loss

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

Instead of relying on the battery to provide all power continuously, the system uses partial battery discharge to charge the supercapacitor, which then provides excessive or surge power when needed. This partial use of battery capacity extends its life while the supercapacitor handles peak demands

Inventive Principle:
Principle #16Partial or excessive action

4Reliability

If multiple battery-powered lighting systems are installed in inaccessible locations, then comprehensive lighting coverage is achieved, but maintenance becomes more difficult, less practical, and more costly

Engineering Contradiction:
Improvelighting system reliabilityVSAvoidmaintenance accessibility
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The supercapacitor provides self-service backup functionality, automatically taking over when the battery fails without requiring human intervention. This extends the time between maintenance visits to inaccessible locations, making the system more self-sufficient and reducing maintenance burden

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The supercapacitor serves as a cushion or buffer against battery failure. By having this backup power source already in place beforehand, the system can withstand battery failures until the next maintenance visit, effectively cushioning against the inconvenience of inaccessible locations

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

5Ease of manufacture

If traditional batteries are transported to remote locations, then power supply is established, but transportation and shipment costs increase due to airline and carrier restrictions on battery types

Engineering Contradiction:
Improvesystem deploymentVSAvoidtransportation cost
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent extracts the supercapacitor from the traditional single-battery system, creating a hybrid power system. The supercapacitor's different transportation regulations and physical properties allow for more flexible and potentially cheaper shipping arrangements compared to large-capacity lithium batteries, reducing transportation costs while maintaining deployment capability

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual source lighting system significantly enhances reliability and safety by providing a durable and long-lasting backup power solution, reducing maintenance needs and ensuring consistent lighting even in harsh conditions, with supercapacitors offering longer lifespan and faster charging compared to traditional batteries.

Implementation Method 1

a housing unit installed in the elevator cabin, the housing unit containing a supercapacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

At least one light source may be an LED

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS11932513B2Duel source light system
Publication Date: 2024.03.19 SAFEWORKS LLC
  • US11932513B2 patent drawing
  • US11932513B2 patent drawing
  • US11932513B2 patent drawing

AI summary

Elevator systems, methods, and devices comprising dual source light systems are described herein. Such elevator systems may be associated with or located within wind turbines and wind turbine towers. In embodiments, an elevator cabin may comprise a dual source light system further comprising at least one light source, a supercapacitor unit, an electronic circuit electrically connected to the at least one light source and the supercapacitor, and a housing unit. The dual source light system can receive energy from an external power source, convert one or more characteristics of the energy, e.g., voltage or current, and distribute the energy to the at least one light source. Any excess energy can be used to charge the supercapacitor such that when energy from the external power source is insufficient to power the at least one light source, such as during an outage, the electronic circuit draws energy from the charged supercapacitor.