Dual-Stream Resource Optimization for Intermodal Hub Chassis

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Solution Overview

Problem

Current intermodal hub facilities (IHF) face inefficiencies in managing chassis resources due to imbalances between in-gated and inbound unit flows, leading to chassis deficits or surpluses, which impact unit throughput and operational efficiency.

Innovation Solution

A dual-stream resource optimization (DSRO) system is implemented to optimize chassis resource utilization by predicting unit traffic and managing capacity constraints over a planning horizon, synchronizing consolidation and deconsolidation operational streams to pair chassis supply and demand events, and managing surplus/deficit cycles to maximize unit throughput.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chassis are allocated to in-gated units waiting for outbound trains, then unit throughput for IG flow is improved, but chassis availability for inbound train unloading decreases

Engineering Contradiction:
Improveunit throughputVSAvoidchassis availability
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The system dynamically adjusts chassis allocation between IG and IB flows based on real-time operational conditions. The DSRO model continuously optimizes chassis distribution by evaluating unit traffic predictions, capacity constraints, and surplus/deficit cycles, allowing the allocation strategy to adapt flexibly to changing demands in both operational flows

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by predicting unit traffic volumes and adjusting chassis allocation strategies accordingly. By monitoring and responding to variations in IG and IB unit flows, the system modifies allocation parameters to balance chassis availability with throughput optimization

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If more chassis are available for inbound train unloading, then chassis availability for IB flow is improved, but chassis utilization for in-gated units decreases

Engineering Contradiction:
Improvechassis availabilityVSAvoidunit throughput
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The system performs preliminary actions by predicting unit traffic and chassis requirements in advance. The DSRO model uses predictions of IG and IB unit volumes to proactively plan chassis allocation, ensuring that sufficient chassis are available for inbound unloading while maintaining optimal utilization for in-gated units

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback mechanisms by continuously monitoring chassis usage patterns and unit traffic flows. Based on this feedback, the DSRO model adjusts allocation strategies to prevent both chassis shortages and excessive idle chassis, optimizing the balance between availability and utilization

Inventive Principle:
Principle #23Feedback

3Productivity

If chassis are held for in-gated units, then unit throughput for IG flow is improved, but operational efficiency due to chassis surplus/deficit cycles worsens

Engineering Contradiction:
Improveunit throughputVSAvoidoperational efficiency
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system ensures continuity of useful action by maintaining optimal chassis allocation throughout the planning horizon. The DSRO model continuously balances chassis distribution between IG and IB flows, preventing idle chassis periods and ensuring that chassis are productively utilized across both operational flows without interruption

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS20250145192A1System and method for optimizing utilization of chassis resources of a hub based on a dual-stream resource optimization
Publication Date: 2025.05.08 BNSF RAILWAY COMPANY
  • US20250145192A1 patent drawing
  • US20250145192A1 patent drawing
  • US20250145192A1 patent drawing

AI summary

Systems and techniques for optimizing utilization of chassis of a hub based on a dual-stream resource optimization (DSRO). In embodiments, a chassis optimization system optimizes utilization of chassis resources in a hub based on a unit traffic prediction in an optimized operating schedule, where the unit traffic prediction includes a prediction of containers and chassis to arrive at the hub at each time increment of a planning horizon. The chassis optimization system optimizes the utilization of chassis resources by managing capacity constraints associated with the chassis resource capacity in the hub over the planning horizon to optimize the use of the chassis resource capacity to maximize unit throughput through the hub based on the unit traffic prediction and the chassis resources capacity, and by managing the chassis resource capacity surplus/deficit cycles over the planning horizon to maximize the unit throughput over the planning horizon based on the unit traffic prediction.