Dual-Substrate Display Device Thermal Management

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Solution Overview

Problem

Existing organic light emitting display devices face challenges in minimizing the heat effect from the substrate on the display panel, which affects image quality and increases production costs due to the need for additional assembly components.

Innovation Solution

The display device incorporates a housing with a heat sink and a dual-substrate structure, where the second substrate is more spaced apart from the display panel than the first substrate, and a flexible film connects the substrates, enhancing heat dissipation and assembly efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a separate member is used to reduce the heat effect on the display panel, then the heat effect is minimized, but the number of assembly man-hours increases and productivity decreases

Engineering Contradiction:
Improveheat effect on display panelVSAvoidassembly productivity
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The housing structure integrates the heat dissipation function directly into its design. The housing includes a heat dissipation groove that forms part of the housing body itself, eliminating the need for separate heat reduction members. This merging of functions reduces assembly complexity and productivity while effectively managing heat from the substrate to the display panel.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing serves multiple functions simultaneously: it provides structural support, protection, and heat dissipation. By incorporating the heat dissipation groove into the housing body, the same component performs both mechanical support and thermal management functions, reducing the total number of parts and assembly steps required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If the second substrate is disposed more spaced apart from the display panel, then heat dissipation is improved, but the device complexity increases

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidsubstrate arrangement complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The substrate is divided into two separate substrates (first substrate and second substrate) with distinct functions. The first substrate is positioned closer to the display panel for electrical connection, while the second substrate is positioned farther away for heat dissipation. This segmentation allows each substrate to be optimized for its specific function while working together as an integrated system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the thickness dimension (Z-axis) to create spatial separation between the first and second substrates. By stacking the substrates at different distances from the display panel in the thickness direction, the design achieves heat dissipation without increasing the planar footprint or lateral complexity of the device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively minimizes the heat effect on the display panel, improves heat dissipation, and enhances assembly and fixing performance, leading to improved display quality and reduced production costs.

Implementation Method 1

the housing includes a heat sink disposed in the housing body

Methodology Applied
Scientific EffectHeat sink: Heat Sink

Implementation Method 2

heat dissipation performance of a substrate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

heat dissipation performance

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

minimize the transfer of heat generated from the substrate to the display panel through the housing

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS20250120028A1Display device
Publication Date: 2025.04.10 LG DISPLAY CO LTD
  • US20250120028A1 patent drawing
  • US20250120028A1 patent drawing
  • US20250120028A1 patent drawing

AI summary

An embodiment of the present specification discloses a display devices comprising: a housing with an opening formed on one side thereof; a display panel disposed in the opening; a first substrate disposed on the rear surface of the display panel; a first flexible film connecting the display panel and the first substrate; a second substrate disposed to be spaced apart from the first substrate; and a second flexible film connecting the first substrate and the second substrate, wherein the second substrate is more spaced apart from the display panel than the first substrate.