Dual-Substrate Display Panel Bezel Elimination

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Solution Overview

Problem

Current LED display panels have a large bezel due to a large connecting region of external wires, which affects viewing.

Innovation Solution

The display panel design includes a substrate with a driving circuit layer divided into a first portion, a second portion, and a connecting portion, where the first portion is on the surface of the substrate, and the second portion is on a separate surface, with the light-emitting layer connected to the first portion and the packaging layer on top, allowing the projection region of the second portion to be within the projection region of the first portion, effectively eliminating the non-displaying connecting region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the connecting region of external wires is enlarged to accommodate all necessary connections, then the reliability of electrical connections is improved, but the bezel size increases and viewing experience deteriorates

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidbezel area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent applies dimensionality change by moving the second portion of the driving circuit to the back surface of the substrate, utilizing the z-dimension (thickness direction) to resolve the spatial conflict. This allows connections to be made through the substrate thickness rather than requiring additional lateral space, thereby reducing bezel area while maintaining connection reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nesting by placing the projection region of the second portion within the projection region of the first portion. The driving circuit portions are nested in the vertical projection, allowing compact integration of connection regions without expanding the horizontal footprint, thus reducing bezel size while preserving electrical connection functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Area of stationary object

If the driving circuit is distributed on both surfaces of the substrate, then the projection region overlap is achieved and bezel is eliminated, but the manufacturing process complexity increases

Engineering Contradiction:
Improvedisplay areaVSAvoidmanufacturing process complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the driving circuit into two distinct portions: the first portion on the front surface and the second portion on the back surface. This segmentation allows each portion to be manufactured and positioned independently, then integrated through alignment terminals, reducing overall manufacturing complexity compared to attempting to route all connections on a single surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces alignment terminals as intermediary structures that facilitate the integration of the two driving circuit portions on opposite surfaces. These terminals serve as mediators for precise alignment and connection, simplifying the manufacturing process by providing standardized interfaces rather than requiring complex custom alignment procedures.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If the second portion is positioned within the projection region of the first portion, then the bezel is eliminated and viewing area is maximized, but the alignment precision requirements increase

Engineering Contradiction:
Improvedisplay areaVSAvoidalignment precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-forming alignment terminals on both the first and second substrates before bonding them together. These alignment terminals are created in advance with precise geometries (protrusions and grooves) that guide the positioning process, reducing the actual alignment precision requirements during the bonding step by having pre-established reference features.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs asymmetry in the alignment terminal design, with protrusions on one substrate and corresponding grooves on the other. This asymmetric complementary design provides built-in mechanical guidance and tolerance compensation, reducing alignment precision requirements by allowing self-correction during the bonding process rather than requiring perfect pre-alignment.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS11430930B2Display panel and display device with dual substrates
Publication Date: 2022.08.30 SHENZHEN CHINA STAR OPTOELECTRONICS SEMICON DISPLAY TECH CO LTD
  • US11430930B2 patent drawing
  • US11430930B2 patent drawing
  • US11430930B2 patent drawing

AI summary

The present invention provides a display panel and a display device. The display panel divides a driving circuit of a driving circuit layer into a first portion, a second portion, and a connecting portion. The first portion and the second portion are on opposite sides of a substrate. A projection region of the second portion on the substrate is located in a projection region of the first portion on the substrate. Therefore, the second portion is located in a display region, a connecting region of external wires which cannot display is eliminated, and a bezel of the display panel is eliminated.