Dual Substrate Hand Layout to Keep Dry Wafers Free of Liquid

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Solution Overview

Problem

Existing substrate transfer apparatuses are specialized for transferring liquid-filled substrates and inadequately address the transfer of dry substrates, leading to unintended wetting of dry substrates with adhered liquids.

Innovation Solution

A substrate transfer apparatus with separate dry and wet substrate hands, each equipped with specific gripping mechanisms, ensures dry substrates are not inadvertently wetted, and includes features to collect and guide liquid from wet substrates, preventing cross-contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single hand is used for both dry and wet substrate transfer, then device complexity is reduced, but the dry substrate gets wetted with adhered liquid

Engineering Contradiction:
Improvestructure complexityVSAvoidsubstrate dry state maintenance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The substrate transfer apparatus is divided into two separate hands: a dry substrate hand for transferring dry substrates and a wet substrate hand for transferring liquid-filled substrates. This segmentation prevents cross-contamination where adhered liquid from the wet hand could wet the dry substrate, thereby maintaining substrate integrity while managing device complexity through functional separation.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a hand with pusher mechanism is used for wet substrate transfer, then substrate gripping is improved, but liquid scatters along the pusher

Engineering Contradiction:
Improvesubstrate gripping reliabilityVSAvoidliquid scattering
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The pusher mechanism is extracted from the wet substrate hand and relocated to the dry substrate hand. The wet substrate hand uses only protrusions for gentle substrate support, eliminating the source of liquid scattering. The pusher is then applied exclusively to dry substrates where it provides effective gripping without causing liquid contamination issues.

Inventive Principle:
Principle #2Taking out (Extraction)

3Area of stationary object

If the wet substrate hand is positioned above the dry substrate hand, then space utilization is improved, but liquid drips onto the dry substrate hand

Engineering Contradiction:
Improvespace utilizationVSAvoidliquid contamination
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The vertical positioning of the hands is inverted from the conventional arrangement. Instead of placing the wet substrate hand above the dry substrate hand to save space, the wet substrate hand is positioned below the dry substrate hand. This inversion prevents liquid dripping from contaminating the dry substrate hand and maintains proper functional separation while still utilizing vertical space efficiently.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS20260054394A1Substrate transfer apparatus, and substrate processing system and substrate processing apparatus including the same
Publication Date: 2026.02.26 SCREEN HOLDINGS CO LTD
  • US20260054394A1 patent drawing
  • US20260054394A1 patent drawing
  • US20260054394A1 patent drawing

AI summary

A dry substrate hand of the present invention includes a first branch blade, a pair of proximal end guides provided at a proximal end portion of the first branch blade and in contact with a substrate end portion, and a pair of distal end guides provided at a distal end portion of the first branch blade and in contact with the substrate end portion. The wet substrate hand of the present invention includes a second branch blade, a pair of proximal end protrusions provided at a proximal end portion of the second branch blade and in contact with a lower surface of a substrate to support the substrate, and a pair of distal end protrusions provided at a distal end portion of the second branch blade and in contact with the lower surface of the substrate to support the substrate.