Dual-Substrate Light Emitting Apparatus for High Resolution

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Solution Overview

Problem

Existing light emitting apparatuses, such as OLED display devices, face challenges in achieving high resolution and luminance due to limitations in their fabrication processes.

Innovation Solution

A light emitting apparatus is designed with a substrate divided into two portions, where first and second light emitting elements are formed on each portion, and the second substrate portion is arranged parallel to the first, with light emitting directions aligned to enhance luminance and resolution by crossing each other vertically.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If light emitting elements are arranged in a single layer on one substrate, then the fabrication process is simple, but the resolution and luminance are limited

Engineering Contradiction:
ImproveresolutionVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The substrate is divided into two separate substrates (first substrate and second substrate), each carrying its own layer of light emitting elements. This segmentation allows independent fabrication of each layer with standard processes, while achieving doubled resolution when the layers are stacked and aligned in final assembly.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If light emitting elements are arranged to cross vertically on the same substrate, then resolution increases, but the light emitting directions become inconsistent

Engineering Contradiction:
ImproveresolutionVSAvoidlight emission uniformity
Core Design Contradiction:
Manufacturing precisionVSIllumination intensity

Solution Approach 1:

Instead of arranging light emitting elements in a crossed pattern on the same plane (2D arrangement), the invention moves to a three-dimensional configuration by placing elements on two separate substrates that face each other. This allows all elements to emit light in the same unified direction while achieving crossed-grid resolution through spatial separation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Manufacturing precision

If more light emitting elements are packed in the same area, then resolution increases, but the fabrication difficulty increases

Engineering Contradiction:
ImproveresolutionVSAvoidfabrication ease
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The high-density light emitting element array is segmented into two separate layers on different substrates. Each layer can be fabricated using conventional processes at manageable density, and the overall high resolution is achieved through the combined stacked structure, avoiding the need to fabricate an extremely dense single layer.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves luminance and resolution by ensuring light emission in a unified direction, potentially doubling the resolution of the display device.

Implementation Method 1

a plurality of first light emitting elements formed on the first substrate portion; and a plurality of second light emitting elements formed on the second substrate portion

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS9165978B2Light emitting apparatus and method for fabricating the same
Publication Date: 2015.10.20 SAMSUNG DISPLAY CO LTD
  • US9165978B2 patent drawing
  • US9165978B2 patent drawing
  • US9165978B2 patent drawing

AI summary

A light emitting apparatus includes a substrate having a first substrate portion, a second substrate portion arranged parallel to the first substrate portion, and a connection portion connecting the first substrate portion and the second substrate portion to each other. A plurality of first light emitting elements is formed on the first substrate portion; and a plurality of second light emitting elements is formed on the second substrate portion.