Dual-Substrate Sensor Module Reducing Axis Interference

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Solution Overview

Problem

Existing sensor modules with multiple sensor devices for a single sensing axis face challenges in enhancing the effectiveness and reliability of high-accuracy data collection.

Innovation Solution

A sensor module design featuring two substrates with multiple sensor devices each, configured to detect physical quantities on three axes, with a connection portion forming a link between the substrates to prevent interference and enhance accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple sensor devices for one sensing axis are mounted on the same substrate, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveangular rate data accuracyVSAvoidsubstrate configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor module is divided into two separate substrates, with each substrate carrying sensor devices for the same three sensing axes. This segmentation reduces the complexity of mounting multiple sensors on a single substrate while maintaining the capability to collect high-accuracy angular rate data through redundant measurements.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If multiple sensor devices are mounted on the same substrate, then measurement precision is improved, but reliability deteriorates due to potential interference

Engineering Contradiction:
Improveangular rate data accuracyVSAvoidsensor data reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

By placing sensor devices on two separate substrates, the patent reduces mutual interference between sensors while maintaining measurement precision through data fusion. The physical separation improves reliability by minimizing cross-talk and electromagnetic interference that would occur if all sensors were mounted on the same substrate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A connection portion serves as an intermediary structure to link the two substrates, enabling mechanical and electrical connectivity while maintaining spatial separation between sensor devices. This intermediary structure allows the system to achieve both precision (through redundant sensing) and reliability (through reduced interference).

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250164521A1Sensor Module And Electronic Apparatus
Publication Date: 2025.05.22 SEIKO EPSON CORP
  • US20250164521A1 patent drawing
  • US20250164521A1 patent drawing
  • US20250164521A1 patent drawing

AI summary

A sensor module includes a first substrate, a second substrate, and a connection portion forming a connection between the first substrate and the second substrate. The first substrate is provided with a first sensor device configured to detect a physical quantity on a first axis, a second sensor device configured to detect a physical quantity on a second axis, and a third sensor device configured to detect a physical quantity on a third axis. The second substrate is provided with a fourth sensor device configured to detect a physical quantity on the first axis, a fifth sensor device configured to detect a physical quantity on the second axis, and a sixth sensor device configured to detect a physical quantity on the third axis.