Dual-Surface Heater Panel for Non-Contact and Contact Warming

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Solution Overview

Problem

Existing vehicle heater devices inefficiently utilize heat quantity as radiant heat from one surface is often wasted due to obstruction by the back of the front seat, and the lower body of the user is difficult to warm effectively.

Innovation Solution

A heater device with a planar heating element having a first heat radiation surface at a higher temperature for non-contact warming and a second heat radiation surface at a lower temperature for contact warming, integrated with a slide rail mechanism and blowout port for adjustable positioning and air conditioning, allowing efficient heat distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If radiant heat is emitted from one surface of the heating element, then the user's upper body can be warmed, but heat is wasted due to obstruction by the back of the front seat and the lower body cannot be warmed effectively

Engineering Contradiction:
Improveheat wasteVSAvoidwarming coverage
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The heating element is divided into two independent heat radiation surfaces (first and second surfaces) that can emit heat in opposite directions. This segmentation allows the first surface to warm the upper body while the second surface warms the lower body, eliminating heat waste and expanding warming coverage to the entire body.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating element utilizes both surfaces (front and back) for heat radiation, transitioning from single-sided to double-sided heating. This dimensional change enables heat emission in two opposite directions, allowing simultaneous warming of upper and lower body areas that were previously inaccessible.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If a single heat radiation surface is used, then the device structure is simple, but heat distribution efficiency is low

Engineering Contradiction:
Improveheat distribution efficiencyVSAvoidheater panel structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The heater panel is segmented into two functional surfaces: the first heat radiation surface for primary heating and the second heat radiation surface for supplementary heating and lower body warming. This segmentation improves heat distribution efficiency by utilizing both surfaces of the heating element, while the overall panel structure remains relatively simple.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device efficiently warms users by utilizing heat from both surfaces, with the first surface providing radiant heat and the second surface providing contact heat, effectively warming the user's body, including hard-to-reach areas like the thigh, while minimizing heat wastage.

Implementation Method 1

a planar heating element that generates heat when energized

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the first heat radiation surface is configured as a non-contact heater that warms the user in a non-contact manner

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 3

the second heat radiation surface is configured as a contact heater that warms the user in a contact manner

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11382430B2Heater device
Publication Date: 2022.07.12 DENSO CORP
  • US11382430B2 patent drawing
  • US11382430B2 patent drawing
  • US11382430B2 patent drawing

AI summary

A heater device for warming a user has a heater panel including a planar heating element which generates heat by energization, a first heat radiation surface formed on one surface side of the heating element, and a second heat radiation surface formed on the other surface side of the heating element. The temperature of the first heat radiation surface is higher than the temperature of the second heat radiation surface. In the heater panel, the first heat radiation surface is configured as a non-contact heater that warms the user in a non-contact manner, and the second heat radiation surface is configured as a contact heater that warms the user in a contact manner.