Temperature Prediction Model Combining Dual Algorithms

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Solution Overview

Problem

Conventional temperature sensors face delays in registering temperature changes due to heat-transfer-related thermal inertia, leading to inaccurate and delayed temperature compensation, especially in time-critical applications.

Innovation Solution

A method using two distinct temperature prediction models to calculate a final predicted temperature, allowing for early estimation of end temperatures before they are measured by sensors, thereby minimizing delay and improving accuracy by combining the results of these models.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional temperature sensors are used to monitor temperature changes, then temperature surveillance is achieved, but the registration is delayed due to heat-transfer-related thermal inertia

Engineering Contradiction:
Improvetemperature registration accuracyVSAvoidtemperature change detection delay
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by using prediction models to estimate the end temperature before the conventional sensor actually reaches and measures it. The system calculates predicted temperature values based on current temperature and rate of change, allowing the measurement system to compensate for thermal inertia delays by anticipating future temperature states rather than waiting for the sensor to physically reach equilibrium.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the temperature sensor waits to fully heat up or cool down to determine the end temperature, then accurate temperature measurement is achieved, but the response time becomes unacceptably long for time-critical applications

Engineering Contradiction:
Improveend temperature measurement accuracyVSAvoidtemperature compensation speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces the mechanical/physical waiting process of thermal equilibrium with a computational prediction system. Instead of relying on the physical sensor to slowly reach the end temperature through heat transfer, the system uses mathematical models that calculate the predicted end temperature based on current temperature and rate of change, substituting computational processing for physical thermal processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If conventional temperature sensors are used, then simple temperature monitoring is achieved, but temperature compensation is tardy and insufficient for time-critical applications

Engineering Contradiction:
Improvetemperature monitoring system simplicityVSAvoidtemperature compensation delay
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system performs preliminary temperature compensation calculations by predicting the end temperature before the sensor actually reaches it. The prediction model computes the rate of temperature change and uses this to estimate future temperature states, allowing the measurement system to apply compensation in advance rather than waiting for the sensor to physically reach equilibrium.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables rapid and accurate registration of temperature changes, reducing the impact of thermal inertia and providing timely temperature compensation, even in critical applications.

Implementation Method 1

at least one measured temperature value is acquired by a temperature sensor

Methodology Applied
Scientific EffectThermal energy measurement: Thermal Radiation

Implementation Method 2

calculating a first predicted temperature based on the first temperature prediction model, calculating a second predicted temperature based on the second temperature prediction model

Methodology Applied
Scientific EffectMathematical prediction:

Data Source

PatentEP3954976B1Method and device for temperature prediction
Publication Date: 2023.12.06 BAUMER
  • EP3954976B1 patent drawingFigure 1
  • EP3954976B1 patent drawingFigure 2
  • EP3954976B1 patent drawingFigure 3

AI summary

The present invention relates to a method and a device (1) for predicting an end temperature (46) of a temperature change affecting a temperature-sensitive system, such as a sensor system (2). The method comprises the steps of inputting at least one measured temperature value (11) into a first temperature prediction model (30) and into a second temperature prediction model (32), calculating a first predicted temperature (34) based on the first temperature prediction model (30), calculating a second predicted temperature (36) based on the second temperature prediction model (32), and calculating a final predicted temperature (18) from the first predicted temperature (34) and the second predicted temperature (36). The final predicted temperature (18) can be calculated before the end temperature (46) is measurable by a temperature sensor (10). Thereby, limitations caused by heat-transfer-related thermal inertia are mitigated and time delay is minimized. By combining the results of two temperature prediction models (30, 32) into the final predicted temperature (18), the inventive method further can achieve a higher accuracy than a method employing only one of the prediction models. The device (1) comprises means for performing the inventive method. Further, the present invention relates to a sensor system (2) comprising the device (1).