Dual-Temperature RF Smart Node Architecture for Aircraft Engines

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Solution Overview

Problem

Radio frequency communication systems face impairment in high temperature environments, such as those around 200° Celsius, due to the limitations of existing components and communication methods.

Innovation Solution

A communication system node is designed with a high temperature logic circuit and power supply on one side and a transponder on the other, both assembled on a silicon on insulator substrate, using materials like SiC, GaN, and SOI, with a serial link between them, allowing communication via radio frequency waveguides across temperature ranges from -40° C to 500° C.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional radio frequency communication components are used in high temperature environments, then communication can be established, but system reliability deteriorates due to temperature limitations of existing components

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidoperating temperature range
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The node is divided into two separate sides: a high temperature side containing logic circuitry and a low temperature side containing the transponder. This segmentation allows each side to operate within its optimal temperature range, with the high temperature logic circuitry operating at 125°C to 250°C and the low temperature transponder operating at -40°C to 125°C, thereby resolving the contradiction between communication reliability and temperature limitations

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different temperature ranges are assigned to different functional components within the node. The logic circuitry operates in a high temperature range (125°C to 250°C) while the transponder operates in a low temperature range (-40°C to 125°C). This local quality approach allows each component to be optimized for its specific temperature environment, improving overall system reliability in high temperature applications

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If high temperature components are used, then operation in extreme environments is enabled, but device complexity increases due to specialized materials and dual-temperature architecture

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidnode structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The high temperature logic circuitry and low temperature transponder are merged into a single node package with a unified interface to the waveguide. This combining approach enables the node to operate across extreme temperature ranges (from -40°C to 500°C) while maintaining a relatively simple external interface and structure, resolving the contradiction between environmental adaptability and device complexity

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP4432569A1Architecture for high temperature radio frequency smart node
Publication Date: 2024.09.18 RTX CORP
  • EP4432569A1 patent drawingFigure 1
  • EP4432569A1 patent drawingFigure 2
  • EP4432569A1 patent drawingFigure 3

AI summary

An aircraft includes a communication system having a node (300) and includes a method of operating the aircraft with the communication system. The communication system includes a waveguide (320) and the node (300). The node (300) is located in a high temperature environment. The node (300) includes a high temperature logic circuit (302), a power supply (306), wherein the high temperature logic circuit (302) and the power supply (306) are disposed on a first side of the node (300) in a high temperature environment, and a transponder (304) disposed on a second side of the node (300). A sensor (312, 314) and/or an actuator (314) can be operated via communication with the node via the waveguide (320).