Dual Thermal Sensor for HAMR Waveguide Power Monitoring

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Solution Overview

Problem

The challenge in thermally assisted magnetic recording (HAMR) is maintaining consistent optical power to ensure data stability and recording quality, as fluctuations in laser diode power due to mode hopping, temperature drift, and aging affect the heating temperature profile, leading to unreliable data storage.

Innovation Solution

A HAMR device equipped with two temperature sensors, a waveguide sensor and a reference sensor, positioned strategically to monitor and control optical power, allowing for precise feedback adjustments to maintain optimal recording conditions without additional optical components or assembly steps, thereby differentiating temperature variations caused by power fluctuations or slider flight conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If optical power from laser diode is used for HAMR recording, then heating temperature profile can be controlled to lower effective coercivity, but optical power fluctuates due to mode hopping, temperature drift, and LD aging leading to unreliable recording

Engineering Contradiction:
Improverecording reliabilityVSAvoidoptical power stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent implements a feedback control system using temperature sensors to monitor the actual heating effect and adjust the optical power accordingly. The first temperature sensor monitors the heating region temperature, while the second sensor monitors ambient temperature, enabling real-time feedback to compensate for LD power fluctuations and maintain reliable recording

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the optical power parameter based on temperature feedback to compensate for laser diode aging and drift. By changing the optical power parameter in response to temperature measurements, the system maintains stable heating effects despite LD parameter degradation over time

Inventive Principle:
Principle #35Parameter changes

2Reliability

If temperature sensors are added to monitor optical power, then recording quality and reliability improve, but device complexity increases

Engineering Contradiction:
ImproveHAMR device reliabilityVSAvoidsensor integration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple temperature sensing functions into an integrated sensor system where two temperature sensors work together in a coordinated feedback loop. The first sensor monitors the heating region while the second monitors ambient conditions, merging their data to provide comprehensive temperature control that improves reliability without proportionally increasing complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The temperature sensors serve multiple functions: monitoring heating region temperature, measuring ambient temperature for compensation, detecting optical power levels indirectly, and providing feedback for both control and diagnostic purposes. This multi-functionality reduces the need for separate specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If first temperature sensor is positioned close to waveguide for accurate monitoring, then temperature measurement precision improves, but sensor may be affected by laser light coherency interference

Engineering Contradiction:
Improvetemperature measurement precisionVSAvoidlaser light interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent uses the waveguide structure itself as an intermediary between the laser source and the temperature sensor. The waveguide confines and directs the optical energy, allowing the temperature sensor to measure the thermal effect indirectly while being protected from direct laser light interference. This intermediary approach enables precise temperature monitoring without exposing the sensor to harmful coherent light

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the reliability and longevity of HAMR devices by maintaining consistent optical power, improving recording quality and head lifetime through precise temperature control, while avoiding interference from laser light coherency.

Implementation Method 1

a first temperature sensor disposed adjacent the waveguide... The first temperature sensor has a length, a width and a thickness

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Implementation Method 2

Heating of the media surface has been accomplished by a number of techniques such as focused laser beams or near-field optical sources

Methodology Applied
Scientific EffectOptical heating: Absorption (EM radiation)

Implementation Method 3

a first temperature sensor disposed adjacent the waveguide... about two or more micrometers away from an air bearing surface

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

a second temperature sensor disposed adjacent the waveguide... The second temperature sensor has a length, a width and a thickness

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Data Source

PatentUS9047926B2Dual thermal sensor for HAMR waveguide power monitor and integration with the contact sensor
Publication Date: 2015.06.02 WESTERN DIGITAL TECHNOLOGIES INC
  • US9047926B2 patent drawing
  • US9047926B2 patent drawing
  • US9047926B2 patent drawing

AI summary

Embodiments of the present invention generally relate to a HAMR device having two temperature sensors. The first temperature sensor is disposed adjacent a waveguide and is about two or more micrometers away from an air bearing surface. The first temperature sensor has a length, a width and a thickness, and the length is greater than the width and the thickness. The length of the first temperature sensor is substantially perpendicular to the waveguide.