Dual-Threshold OVP Circuit for Staged Power Supply Shutdown
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Solution Overview
Problem
Existing power supply units (PSUs) lack dual voltage level thresholds for over-voltage protection, leading to potential damage or improper operation of load devices due to single threshold-based shutdown mechanisms.
Innovation Solution
A power supply over-voltage protection system with a low voltage monitor circuit and a high voltage monitor circuit, utilizing a transistor to manage power delivery based on two distinct voltage thresholds, ensuring safe operation by turning off the PSU when the second threshold is exceeded.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a single threshold over-voltage protection system is used, then the system structure is simple, but the protection reliability is insufficient
Solution Approach 1:
The patent divides the over-voltage protection function into two separate monitoring circuits: a first over-voltage monitoring circuit with a first threshold and a second over-voltage monitoring circuit with a second threshold. This segmentation allows each circuit to handle specific voltage ranges, improving overall protection reliability while maintaining manageable system complexity through modular design.
Solution Approach 2:
The patent implements dual threshold voltage levels (first threshold and second threshold) to create staged protection responses. When voltage exceeds the first threshold, the low voltage monitor circuit activates to reduce load voltage; when it exceeds the higher second threshold, the high voltage monitor circuit triggers complete power shutdown. This parameter differentiation enables graded protection that enhances reliability without requiring overly complex circuitry.
2Object-affected harmful factors
If dual threshold protection is implemented, then the protection capability is enhanced, but the circuit complexity increases
Solution Approach 1:
The protection system is segmented into two independent monitoring circuits, each with its own threshold and response mechanism. The first monitoring circuit handles moderate over-voltage conditions by controlling a transistor to reduce voltage, while the second monitoring circuit handles severe conditions by triggering complete shutdown. This segmentation protects against over-voltage damage while keeping each circuit segment relatively simple.
Solution Approach 2:
The patent introduces a transistor as an intermediary component between the first monitoring circuit and the load. The transistor acts as a voltage control element that the first monitoring circuit can adjust to reduce output voltage during moderate over-voltage conditions, providing a graceful intermediate response between normal operation and complete shutdown, thereby protecting loads without requiring direct complex circuit intervention.
3Reliability
If a single threshold shutdown mechanism is used, then the control logic is simple, but the safety margin is insufficient
Solution Approach 1:
The patent establishes two distinct voltage threshold parameters: a first threshold that triggers voltage reduction and a second threshold that triggers complete shutdown. This creates a staged safety mechanism where the system responds differently based on the severity of over-voltage conditions, providing broader safety margins while keeping control logic relatively simple through clear threshold-based decision making.
Solution Approach 2:
The first over-voltage monitoring circuit with its first threshold provides preliminary protection by activating before the second threshold is reached. When voltage exceeds the first threshold, the circuit preemptively reduces output voltage through transistor control, preventing the voltage from reaching dangerous levels that would trigger the second threshold and complete shutdown, thereby enhancing safety with a warning and intermediate protection stage.
Data Source
AI summary
A power supply over-voltage protection (OVP) system includes a transistor having a source terminal configured to connect to a power supply output terminal of a power supply. The transistor has a drain terminal configured to connect to a system load, and a body diode forward voltage drop. The power supply OVP system further includes a low voltage monitor circuit connected between the source terminal and a gate terminal of the transistor, and a high voltage monitor circuit connected to the source terminal and configured to be connected to a control circuit within the power supply. The low voltage monitor circuit is configured to monitor a source voltage at the source terminal and provide a gate control signal to the gate terminal. The high voltage monitor circuit is configured to monitor the source voltage at the source terminal and provide a power supply control signal to the power supply.


