Dual-Tub Washing Machine Layout for Simultaneous Front and Top Loading

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Solution Overview

Problem

Traditional washing machines require multiple cycles to wash and sort laundry, leading to inefficient use of time and space, especially when dealing with small loads, as they typically have a single washing apparatus.

Innovation Solution

A washing machine design incorporating two washing apparatuses, one front-loading and one top-loading, within a single housing, allowing for simultaneous operation and efficient use of space, with the front-loading tub inclined downward and the top-loading tub positioned above, enabling separate laundry sorting and washing without the need for multiple machine runs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single washing apparatus is used, then the device complexity is low, but the productivity decreases due to multiple machine runs required for sorting laundry

Engineering Contradiction:
Improvewashing efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines a top-loading washing machine and a front-loading washing machine into a single integrated housing, creating a dual-washing-machine system that allows simultaneous operation of both apparatuses, thereby improving productivity and laundry sorting capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The washing system is segmented into two independent washing apparatuses (top-loading and front-loading) with separate drums, tubs, and driving mechanisms, allowing each to operate independently for different laundry types simultaneously

Inventive Principle:
Principle #1Segmentation

2Productivity

If two washing apparatuses are integrated in one housing, then the productivity increases, but the device complexity increases

Engineering Contradiction:
Improvewashing capacityVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The integrated housing serves multiple functions by accommodating both top-loading and front-loading washing machines, providing a universal platform that handles various laundry types simultaneously without requiring separate machines

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs a nested configuration where the second tub is disposed above the first tub within the same housing, and the driving shaft penetrates the second tub to reach the second drum, creating a space-efficient layered structure

Inventive Principle:
Principle #7Nested doll (Nesting)

3Volume of stationary object

If the second tub is disposed above the first tub, then the space utilization is optimized, but the manufacturing precision requirements increase for proper alignment

Engineering Contradiction:
Improvehousing space utilizationVSAvoidtub alignment precision
Core Design Contradiction:
Volume of stationary objectVSManufacturing precision

Solution Approach 1:

The patent transitions from horizontal placement to vertical stacking of the two tubs, utilizing the vertical dimension within the housing to achieve compact space utilization while maintaining independent access to each washing apparatus

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of manufacture

If the driving shaft penetrates the second tub, then the ease of manufacture is improved by simplifying the drive mechanism, but the reliability may be affected by additional penetration points

Engineering Contradiction:
Improvedrive mechanism assemblyVSAvoidstructural integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The driving shaft is extracted through the second tub to directly connect with the second drum, eliminating the need for complex transmission mechanisms and simplifying the drive system while maintaining structural integrity through proper sealing and support

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS10801149B2Washing machine
Publication Date: 2020.10.13 SAMSUNG ELECTRONICS CO LTD
  • US10801149B2 patent drawing
  • US10801149B2 patent drawing
  • US10801149B2 patent drawing

AI summary

A washing machine including a first tub accommodated in a housing and formed by assembling a first member disposed in the front portion with a second member disposed in the rear portion; a second tub disposed above the first tub, a drum rotatably disposed in the inside of the second tub; and a driving shaft connected to the drum, configured to transfer a driving force to the drum and located further behind than an engaged portion of the first member and the second member of the first tub.