Dual Variable Speed Generators for Load Imbalance Control

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Solution Overview

Problem

Existing electric power systems with variable speed generators often result in oversized generators due to peak power requirements, and they typically cannot provide multiple voltage outputs simultaneously, such as 120 volts and 240 volts, limiting their versatility and efficiency.

Innovation Solution

A system comprising two variable speed generators with three-phase outputs, each coupled with power control and conversion circuitry, including inverters that share a common electrical node to provide a combination of 120 V and 240 V AC outputs, allowing for dynamic power management and load balancing through a controller that adjusts engine speed and energy storage device usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a single variable speed generator is used to meet peak power requirements, then the generator can provide sufficient power during peak demand, but the generator becomes oversized and operates inefficiently during low demand periods

Engineering Contradiction:
Improvepeak power capacityVSAvoidoperational efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The power generation system is divided into multiple independent generators (first generator and second generator), each capable of operating independently or in combination. This segmentation allows the system to match generator output more closely with actual power demand, avoiding the inefficiency of oversized single-generator operation during low demand periods.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If a single generator provides all power output, then the system structure is simple, but the system cannot provide multiple voltage outputs (120V and 240V) simultaneously

Engineering Contradiction:
Improvevoltage output capabilityVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The outputs of multiple generators are merged through a common inverter system that combines their electrical outputs. This merging approach enables the system to provide multiple voltage outputs (120V and 240V) simultaneously by combining the capabilities of individual generators, achieving versatility without requiring completely separate power systems.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If generator size is reduced to match average load demand, then operational efficiency improves, but insufficient power is available during peak demand periods

Engineering Contradiction:
Improveoperational efficiencyVSAvoidpeak power availability
Core Design Contradiction:
Loss of energyVSPower

Solution Approach 1:

The system dynamically adjusts the operation of multiple generators based on real-time power demand. During low demand periods, one or both generators can operate at optimal efficiency points or remain idle. During peak demand, both generators operate simultaneously to provide sufficient power, ensuring both efficiency and adequate power availability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient power management by adjusting generator speed and utilizing energy storage to meet varying power demands, providing a stable and versatile AC power output with simultaneous 120 V and 240 V capabilities, reducing generator size and operational costs.

Implementation Method 1

synchronized alternators driven by a common prime mover through a common flexible drive arrangement

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8525492B2Electric power generation system with multiple alternators driven by a common prime mover
Publication Date: 2013.09.03 CUMMINS POWER GENERATION IP INC
  • US8525492B2 patent drawing
  • US8525492B2 patent drawing
  • US8525492B2 patent drawing

AI summary

An apparatus includes a vehicular electric power generation system comprising a variable speed internal combustion engine, a first variable speed electric power generator driven by the engine, a second variable speed electric power generator driven by the engine, a first inverter to receive electric power from the first generator a provide a first controlled electric output, a second inverter to receive electric power from the second generator and provide a second controlled electric output, and a controller coupled to the engine. The controller is responsive to variation in electrical loading of the first inverter and the second inverter and a degree of electrical load imbalance between the first inverter and second inverter to provide one or more engine control signals. The engine is responsive to the one more engine control signals to change rotational operating speed to adjust for the variation in electrical loading and the degree of electrical load imbalance.