Dual Washer Tub Door Sensing for Small-Load Safety Control

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Solution Overview

Problem

Large-scale laundry treating apparatuses are inefficient for small laundry loads, leading to increased energy and water consumption, and are not suitable for washing sensitive items, while small-scale units may not effectively prevent tub door opening during operation, causing safety issues and inefficiencies.

Innovation Solution

A dual-mode laundry treating apparatus with a top loading type integrated above a front loading type, featuring a sensor module to detect the tub door state relative to the cabinet door, preventing operation if the tub door is open and ensuring safety by stopping processes like water supply and rotation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a large-scale laundry treating apparatus is used, then washing capacity is improved, but energy consumption and water consumption increase

Engineering Contradiction:
Improvewashing capacityVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The laundry treating apparatus is divided into two separate washing machines: a first washing machine for front-loading and a second washing machine for top-loading. This segmentation allows each machine to be optimized for different load sizes and types, enabling efficient washing of small loads in the second machine without the excessive energy and water consumption of a single large-scale apparatus.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If a small-scale laundry treating apparatus is used, then energy consumption is reduced, but safety control becomes insufficient

Engineering Contradiction:
Improveenergy consumptionVSAvoidsafety control
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The second washing machine is equipped with a sensor module that provides real-time feedback on the tub door state. The controller receives signals from the sensor module and automatically stops the washing process if the tub door is detected to be open, ensuring safety control even in the small-scale apparatus with reduced energy consumption.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If a dual-mode laundry treating apparatus is provided, then versatility is improved, but device complexity increases

Engineering Contradiction:
Improvewashing versatilityVSAvoidapparatus complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The dual-mode laundry treating apparatus is segmented into two independent washing machines with separate control systems. The first washing machine handles front-loading operations while the second washing machine handles top-loading operations with enhanced safety features. This segmentation provides versatility for different washing needs while keeping each unit's complexity manageable through independent control.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for efficient washing of small loads with reduced energy consumption and improved safety by preventing tub door opening during operation, thus preventing overflow and potential hazards.

Implementation Method 1

a first sensor module configured to generate a signal based at least in part on sensing an open state of the tub door

Methodology Applied
Scientific EffectPosition sensing:

Data Source

PatentUS10316447B2Laundry treating apparatus and control method for the same
Publication Date: 2019.06.11 LG ELECTRONICS INC
  • US10316447B2 patent drawing
  • US10316447B2 patent drawing
  • US10316447B2 patent drawing

AI summary

A laundry treating apparatus includes a cabinet with first and second cabinet doors. A first washing apparatus processes laundry that is placed through the first cabinet door at the front. A second washing apparatus processes laundry that is placed through the second cabinet door at the top. The second washing apparatus includes: a tub that holds water and has an opening at a top that is accessible through the second opening of the cabinet; a tub cover that covers the top of the tub and defines an inlet through which the tub is accessible; a tub door on the tub cover that opens or closes the inlet of the tub cover separately from the second cabinet door opening or closing the second opening; a drum inside the tub configured to rotate about a vertical shaft; and a first sensor that generates a signal based on the tub door being open.