Dual-Wheel Obstacle-Crossing Mechanism With Low Friction Loss

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Solution Overview

Problem

Existing walking mechanisms, particularly wheel-type, face poor performance when encountering obstacles due to sudden height changes, while track-type mechanisms have high friction and low efficiency, making them unsuitable for daily use.

Innovation Solution

A smooth obstacle-crossing walking mechanism featuring a driving wheel with a smaller diameter and a contact wheel with a larger diameter, where the driving wheel compresses the contact wheel to enable smooth obstacle crossing by creating a 'bridge' over obstacles, maintaining parallel axles and using auxiliary wheels for enhanced structural strength and friction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If wheel type walking mechanisms are used, then friction loss is low and efficiency is high, but obstacle crossing capability is poor and sudden height changes occur

Engineering Contradiction:
Improvefriction lossVSAvoidobstacle crossing capability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The walking mechanism is divided into two distinct wheel types: a driving wheel for efficient propulsion on flat surfaces and a contact wheel for obstacle crossing. This segmentation allows each component to specialize in its optimal function, resolving the contradiction between low friction loss and strong obstacle crossing capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact wheel acts as an intermediary between the driving wheel and obstacles. It transfers the driving force to overcome obstacles while the driving wheel maintains its efficient rotation, mediating between the need for obstacle crossing and energy efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If track type walking mechanisms are used, then obstacle crossing capability is strong, but frictional forces are great and efficiency is very low

Engineering Contradiction:
Improveobstacle crossing capabilityVSAvoidfriction loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The mechanism separates the obstacle crossing function (contact wheel) from the propulsion function (driving wheel). The contact wheel provides the necessary friction for obstacle crossing while the driving wheel maintains low friction for efficient propulsion, resolving the contradiction between obstacle crossing capability and energy efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the system have different properties: the contact wheel is designed with larger diameter and different surface characteristics for high friction and obstacle crossing, while the driving wheel has optimized properties for low friction and efficient rotation, allowing each local component to optimize its function

Inventive Principle:
Principle #3Local quality

3Reliability

If wheel diameter is increased to improve obstacle crossing, then obstacle crossing capability improves, but friction loss increases and efficiency decreases

Engineering Contradiction:
Improveobstacle crossing capabilityVSAvoidfriction loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system uses two wheels with different diameters: a larger contact wheel for obstacle crossing and a smaller driving wheel for efficient propulsion. This segmentation allows the larger diameter benefit for obstacle crossing without incurring the continuous friction penalty of a always-large wheel

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the parameter of wheel diameter based on functional requirement rather than using a fixed diameter. The contact wheel has larger diameter for obstacle crossing while the driving wheel has smaller diameter for efficiency, optimizing performance across different operational states

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for smooth obstacle crossing without sudden height changes for the driving wheel, maintaining lower friction loss and higher efficiency, suitable for daily use scenarios.

Implementation Method 1

When the driving wheel 1 rotates actively, and in turn walks along an inner edge of the contact wheel 2 under a frictional force with the contact wheel 2

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The contact wheel 2 rolls forwards under a pressure and the frictional force of the driving wheel 1

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

The driving wheel 1 compresses an inner side of the contact wheel 2 under a gravity of a vehicle body

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS12090779B2Smooth obstacle-crossing walking mechanism
Publication Date: 2024.09.17 DALIAN UNIV OF TECH
  • US12090779B2 patent drawing
  • US12090779B2 patent drawing
  • US12090779B2 patent drawing

AI summary

The present disclosure belongs to the technical field of walking mechanisms, and provides a smooth obstacle-crossing walking mechanism, which can provide strong smooth obstacle crossing capability, meanwhile, maintains lower friction loss and higher efficiency, and is suitable for most daily use situations. A smooth obstacle-crossing walking mechanism includes a driving wheel and a contact wheel. The driving wheel has a wheel diameter lower than that of the contact wheel. The driving wheel compresses an inner edge of the contact wheel under gravity. The contact wheel is in contact with the ground surface. When the driving wheel rotates actively, it walks along the inner edge of the contact wheel under the frictional force with the contact wheel. The contact wheel rolls forwards under a pressure and the frictional force of the driving wheel, so as to enable the smooth obstacle-crossing walking mechanism to walk.