Dual-Width Tamping Tool for Uniform Cigarette Rolling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing devices for hand-making smoking products, such as cigarettes, are either too large and cumbersome or too small and prone to malfunction, making it difficult to produce uniform and high-quality cigarettes, especially in outdoor or crowded settings.

Innovation Solution

A packing tool with an elongate body, tamping ends of different widths, a handle, ruler markings, and a paper curling portion, combined with a system that includes a funnel and cones, facilitates the uniform filling and rolling of smoking products, allowing for precise measurement and distribution of materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If small and simple devices are used for hand-making smoking products, then the device is easy to carry and operate, but it cannot roll consistently high-quality cigarettes with uniform shape and fill

Engineering Contradiction:
Improveease of carryingVSAvoiduniformity of cigarette shape and fill
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The packing tool features tamping ends with different widths specifically designed to match the different diameters of the filter end and ignition end of the cigarette. This local differentiation ensures uniform packing density throughout the cigarette while maintaining a compact, portable device structure.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If multiple rollers and looped belts are included to improve rolling function, then the device can produce higher quality cigarettes, but the device becomes too large to be carried easily

Engineering Contradiction:
Improvequality of cigaretteVSAvoidsize of device
Core Design Contradiction:
Manufacturing precisionVSVolume of moving object

Solution Approach 1:

The invention extracts and eliminates unnecessary complex components such as multiple rollers and looped belts from the device. By focusing on the essential packing function with a simplified single-roller design and removable packing element, the device achieves portability while maintaining quality cigarette production capability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If many moving parts are included to improve device function, then the device can perform multiple operations, but the device becomes prone to breaking or malfunctioning

Engineering Contradiction:
Improvefunctionality of deviceVSAvoidsusceptibility to breaking
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The packing tool is designed as a segmented structure with a handle portion and a removable packing element portion. This segmentation allows the packing element to be replaced when worn, maintaining reliability without requiring complex moving parts. The simplified design with fewer components directly reduces susceptibility to breaking and malfunctioning.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10165793B2Smoking product rolling and forming devices
Publication Date: 2019.01.01 MAKBOUL AMMAR
  • US10165793B2 patent drawing
  • US10165793B2 patent drawing
  • US10165793B2 patent drawing

AI summary

Packing tools and systems and methods for using a packing tool to hand-make smoking products are disclosed. In some embodiments, the packing tool may include an elongate body having a first tamping end and a second tamping end opposite the first tamping end, and a handle attached to, or formed with, the elongate body. The handle may be disposed between the first and second tamping ends. The first tamping end may have a first width sized to fit within a filter end of a smoking product. The second tamping end may have a second width sized to fit within an ignition end of a smoking product. The packing tool may additionally include a single row of troughs configured to distribute material of a smoking product, a set of ruler markings proximate the first tamping end, and a paper curling portion disposed between the handle portion and second tamping end.