Dual-Winding Generator Control for Magnetic Coupling Compensation

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Solution Overview

Problem

In induction electric power generators with a stator having a main winding and an auxiliary winding, the magnetic coupling between the windings leads to interference, destabilizing the control system, and existing solutions involving multiple electric power converters increase costs and are limited to systems with equivalent winding specifications.

Innovation Solution

An electric power generation system using one electric power converter that calculates and compensates for the voltage change in the auxiliary winding due to magnetic flux interference from the main winding, allowing stable control of both windings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If one electric power converter is used to control both main winding and auxiliary winding, then cost is reduced, but control stability deteriorates due to magnetic coupling interference

Engineering Contradiction:
Improvenumber of electric power convertersVSAvoidcontrol system stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The controller acts as an intermediary that calculates the interference voltage generated by magnetic coupling between windings and adds it as a compensation term to the control signal. This mediator approach allows single converter control while抵消ing the harmful magnetic coupling effects, maintaining stability without requiring multiple converters.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful magnetic coupling interference into a useful compensation signal. By calculating the interference voltage caused by magnetic flux coupling and adding it to the control command, the previously harmful effect becomes a corrective term that improves control accuracy and stability.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If multiple electric power converters are provided for each winding group, then control stability is improved, but cost increases

Engineering Contradiction:
Improvecontrol system stabilityVSAvoidnumber of electric power converters
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent merges the control functions for multiple winding groups into a single electric power converter. The controller integrates control signals for both main and auxiliary windings, using compensation calculations to manage magnetic coupling effects, thereby consolidating what would traditionally require separate converters into one unified system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single electric power converter is designed with multi-functionality to control both main winding and auxiliary winding groups. The controller provides universal control capabilities by calculating compensation amounts based on operating conditions and applying appropriate control signals to different winding groups through the same converter.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If decoupling control computation is performed, then interference voltage compensation is achieved, but control configuration complexity increases

Engineering Contradiction:
Improveinterference voltage compensationVSAvoidcontrol configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller performs self-service by automatically calculating the compensation amount for magnetic coupling interference based on real-time operating conditions. The system uses signals from the winding groups to compute the necessary compensation without requiring external intervention or complex external control configurations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes control parameters dynamically by calculating compensation amounts based on operating conditions such as rotational speed and load. The controller adjusts the compensation signal parameters in real-time to maintain optimal control performance across varying operating conditions without requiring complex fixed configurations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Stable control of both the main and auxiliary windings is achieved with one converter, reducing costs and eliminating the need for additional converters, while maintaining system stability.

Implementation Method 1

the main winding and the auxiliary winding are magnetically coupled with each other

Methodology Applied
Scientific EffectMagnetic coupling: Electromagnetic Induction

Implementation Method 2

calculate a voltage change amount of the auxiliary winding generated by interference of a magnetic flux of the main winding with the auxiliary winding

Methodology Applied
Scientific EffectMagnetic flux interference: Electromagnetic Induction

Data Source

PatentUS12573972B2Electric power generation system
Publication Date: 2026.03.10 HITACHI CONSTRUCTION MACHINERY CO LTD
  • US12573972B2 patent drawing
  • US12573972B2 patent drawing
  • US12573972B2 patent drawing

AI summary

An object of the present invention is to provide an electric power generation system that can stably control, with one electric power converter, output electric power of a main winding and an auxiliary winding of a dual-winding induction electric power generator. For this purpose, in an electric power generation system including an electric power generator having a stator including a main winding and an auxiliary winding, a rectifier connected to the main winding, an electric power converter that is connected to the auxiliary winding and controls voltages of the main winding and the auxiliary winding, and a controller that outputs a control signal according to a voltage command value of the auxiliary winding to the electric power converter, the controller calculates a voltage change amount of the auxiliary winding generated by interference of a magnetic flux of the main winding with the auxiliary winding, on the basis of a current and the voltage of the main winding, and adds the voltage change amount to the voltage command value of the auxiliary winding.