Dual Workfunction Gate Electrodes for III-V Semiconductor Leakage Control

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Solution Overview

Problem

Conventional semiconductor fabrication processes face challenges in scaling to sub-10 nm feature sizes due to variability and trade-offs between critical dimension and spacing, leading to elevated off-state leakage issues in group III-V semiconductor devices caused by band-to-band tunneling (BTBT) and floating body barrier lowering (BIBL).

Innovation Solution

Implementing dual workfunction gate electrodes with distinct metal workfunctions on the source and drain sides to reduce band bending and the BTBT window, using N-type and P-type metals in the gate electrode to control thermionic leakage and electric field, without altering channel or source/drain materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional single workfunction gate electrode is used, then device structure is simple, but leakage current increases due to band-to-band tunneling and floating body effects

Engineering Contradiction:
Improvegate electrode structureVSAvoidleakage current
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The gate electrode is segmented into two distinct workfunction materials (first workfunction material and second workfunction material) with different workfunctions, allowing independent optimization of source and drain side band bending to reduce leakage current while maintaining manageable structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the gate electrode are assigned different workfunction materials tailored to local requirements: the first workfunction material optimizes the source side for reduced thermionic emission, while the second workfunction material optimizes the drain side for reduced band-to-band tunneling, achieving local quality optimization

Inventive Principle:
Principle #3Local quality

2Productivity

If feature size is scaled down to sub-10 nm, then device density increases, but manufacturing precision becomes difficult to maintain

Engineering Contradiction:
Improvedevice densityVSAvoidcritical dimension control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The invention changes the workfunction parameter of the gate electrode by using multiple materials with different workfunctions, allowing optimization of electrical characteristics without further scaling physical dimensions, thus maintaining manufacturing precision while achieving performance improvement

Inventive Principle:
Principle #35Parameter changes

3Productivity

If channel width is reduced to increase density, then device capacity increases, but off-state leakage worsens due to enhanced band-to-band tunneling

Engineering Contradiction:
Improvedevice capacityVSAvoidoff-state leakage
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The dual workfunction gate electrode applies different workfunction materials at different locations along the channel, with the first material addressing source side leakage and the second material addressing drain side leakage, enabling localized optimization that maintains effectiveness even as channel dimensions are reduced for increased density

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces leakage current and power in high mobility transistors, enhancing the performance of III-V and Ge-based semiconductor devices by minimizing band-to-band tunneling and floating body effects.

Implementation Method 1

dual workfunction gate electrodes with distinct metal workfunctions on the source and drain sides to reduce band bending and the BTBT window, using N-type and P-type metals in the gate electrode to control thermionic leakage and electric field

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

using N-type and P-type metals in the gate electrode to control thermionic leakage and electric field

Methodology Applied
Scientific EffectThermionic emission: Thermionic Emission

Data Source

PatentUS11424335B2Group III-V semiconductor devices having dual workfunction gate electrodes
Publication Date: 2022.08.23 INTEL CORP
  • US11424335B2 patent drawing
  • US11424335B2 patent drawing
  • US11424335B2 patent drawing

AI summary

Group III-V semiconductor devices having dual workfunction gate electrodes and their methods of fabrication are described. In an example, an integrated circuit structure includes a gallium arsenide layer on a substrate. A channel structure is on the gallium arsenide layer. The channel structure includes indium, gallium and arsenic. A source structure is at a first end of the channel structure and a drain structure is at a second end of the channel structure. A gate structure is over the channel structure, the gate structure having a first workfunction material laterally adjacent a second workfunction material. The second workfunction material has a different workfunction than the first workfunction material.