Duct Air Conditioner Cabinet Link Structure for Airtight Assembly

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Solution Overview

Problem

Duct type air conditioning devices face challenges with air leakage and increased workability due to the large number of fixing screws required for connecting the blowing and heat exchanging portions, which complicates repairs and requires multiple workers for heavy components.

Innovation Solution

The use of link members with extension portions that form multiple airtight seals between the cabinets and partition panel, reducing the number of fixing screws needed and facilitating easier connection and disconnection of the blowing and heat exchanging portions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If multiple fixing screws are used to connect the blowing portion and heat exchanging portion, then the connection strength is improved, but the ease of repair deteriorates due to increased disassembly time and complexity

Engineering Contradiction:
Improveconnection strengthVSAvoidease of repair
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The partition panel is divided into multiple detachable link members (first link member and second link member) that can be independently removed. This segmentation allows the upper plate to be detached without removing all fixing screws, enabling repairs with only 2-3 screws removed while maintaining overall connection strength when assembled.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple fixing screws are used to connect the blowing portion and heat exchanging portion, then the connection reliability is improved, but the workability deteriorates due to requiring multiple workers for assembly and disassembly

Engineering Contradiction:
Improveconnection reliabilityVSAvoidworkability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The connection structure is segmented into multiple independent link members attached to the partition panel. This allows a single worker to detach the upper plate by removing only 2-3 fixing screws from specific link members, rather than handling numerous screws across the entire assembly, significantly improving workability while maintaining connection reliability through the distributed link member structure.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If the upper plate is directly fastened to the partition panel with fixing screws, then the structural simplicity is improved, but the airtight seal deteriorates causing air leakage in the connection portion

Engineering Contradiction:
Improvestructural simplicityVSAvoidair leakage
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

Link members are introduced as intermediary components between the upper plate and partition panel. These link members include sealing portions that contact the upper plate to prevent air leakage, while still allowing the simple direct fastening structure to be maintained. The link members act as mediators that simultaneously provide sealing functionality and structural connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Manufacturing precision

If the coupling portion is inserted into the coupling groove after lifting the cabinet with predetermined height, then the connection precision is improved, but the productivity deteriorates due to requiring at least two workers for heavy components

Engineering Contradiction:
Improveconnection precisionVSAvoidproductivity
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The connection structure is segmented into link members attached to the partition panel, which guide and support the coupling portion during insertion. This segmentation eliminates the need to lift the entire heavy cabinet, as the link members provide localized support and alignment, enabling a single worker to achieve precise connection while improving productivity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11326806B2Duct type air conditioning device and method for assembling and disassembling the same
Publication Date: 2022.05.10 SAMSUNG ELECTRONICS CO LTD
  • US11326806B2 patent drawing
  • US11326806B2 patent drawing
  • US11326806B2 patent drawing

AI summary

A duct type air conditioning apparatus is provided with a blowing portion including a first cabinet in which a blower assembly is installed and a heat exchanging portion including a second cabinet in which a heat exchanger is installed. The air conditioning apparatus includes a partition panel arranged between the first and second cabinets and connected to facing sides of the first and second cabinet, and first and second link members separably fastened along an upper end and a lower end of the partition panel to keep an airtight seal in a connection portion between the first and second cabinets.