Duct Acoustic Wave Modulator for HVAC Turbulence Noise

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Solution Overview

Problem

Heating and cooling systems, such as HVAC and refrigeration systems, generate significant acoustic noise due to air circulation, which existing technologies have not effectively mitigated despite efforts to design efficient fan systems.

Innovation Solution

Incorporating an acoustic wave modulator with fins into the duct assembly of these systems to reduce air turbulence and noise, combined with an active noise control device and acoustic filter media to further minimize noise levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fan speed is increased to improve airflow, then productivity is improved, but acoustic noise increases

Engineering Contradiction:
ImproveairflowVSAvoidacoustic noise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

An acoustic wave modulator is introduced as an intermediary component in the duct assembly between the fan and the environment. This modulator actively processes acoustic waves to reduce noise while allowing the fan to operate at higher speeds for improved airflow productivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The acoustic wave modulator utilizes mechanical vibration principles to counteract noise-generating vibrations from the fan. By introducing controlled vibrations through the modulator, the system reduces the harmful acoustic vibrations produced by high-speed fan operation.

Inventive Principle:
Principle #18Mechanical vibration

2Object-generated harmful factors

If acoustic noise reduction components are added to the duct assembly, then acoustic noise is reduced, but device complexity increases

Engineering Contradiction:
Improveacoustic noiseVSAvoidduct assembly complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The acoustic wave modulator is designed to perform multiple functions within a single component: it reduces acoustic noise, maintains airflow efficiency, and can be integrated into existing duct assemblies without requiring complete system redesign. This multi-functionality reduces the need for multiple separate noise control components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The modulator changes acoustic wave parameters (frequency, amplitude) to reduce noise. By adjusting these parameters dynamically, the system achieves effective noise reduction without requiring complex mechanical structures, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If turbulence of air is reduced to minimize noise, then acoustic noise is reduced, but airflow efficiency may be impacted

Engineering Contradiction:
Improveacoustic noiseVSAvoidairflow efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The acoustic wave modulator dynamically adjusts its operation based on real-time acoustic conditions and airflow requirements. This dynamic control allows the system to reduce turbulence-induced noise while maintaining optimal airflow efficiency, as the modulator can adapt its turbulence reduction intensity based on system needs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The modulator employs periodic action in its turbulence reduction mechanism, creating controlled periodic disturbances that cancel out chaotic turbulence. This periodic approach reduces noise-generating random turbulence while maintaining steady, efficient airflow patterns through the duct assembly.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces acoustic noise by up to 9 dB(A) through turbulence reduction and noise cancellation, maintaining airflow efficiency with minimal impact on fan performance.

Implementation Method 1

The acoustic wave modulator is configured to reduce turbulence of the air traveling through the duct assembly

Methodology Applied
Scientific EffectTurbulence reduction: Turbulence

Data Source

PatentUS8151931B2Acoustic noise control in heating or cooling systems
Publication Date: 2012.04.10 LENNOX IND INC
  • US8151931B2 patent drawing
  • US8151931B2 patent drawing
  • US8151931B2 patent drawing

AI summary

A heating or cooling system comprising a powered fan held in a duct assembly. The powered fan generates acoustic noise when blowing air. The system also comprises an acoustic wave modulator held in the duct assembly. The acoustic wave modulator has one or more fins and is configured to reduce turbulence of the air traveling through the duct assembly.