Ducted Tail Rotor Control for Helicopter Airframe Protection

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Solution Overview

Problem

Conventional tail rotors in helicopters suffer from issues such as blade stall, reduced efficiency due to interaction with main rotor airflow, significant noise production, structural integrity threats, and inefficient power consumption, particularly in varying flight modes.

Innovation Solution

A yaw control system featuring a shroud with ducted tail rotors and a flight control computer implementing an airframe protection module that monitors flight parameters to adjust tail rotor operating parameters, including airspeed, maneuver detection, load, and clearance, to prevent damage and optimize performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If tail rotors are driven at high angular velocities to provide adequate aerodynamic responses, then the aerodynamic response efficiency is improved, but the noise production increases significantly

Engineering Contradiction:
Improveangular velocity of tail rotorVSAvoidnoise production
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The tail rotor system transitions from fixed-speed operation to variable-speed operation, allowing the rotational speed to be dynamically adjusted based on flight conditions. The controller modulates the angular velocity of the tail rotor to match actual aerodynamic requirements, enabling high speed when needed for response efficiency and low speed when sufficient for noise reduction, thus resolving the contradiction between speed performance and noise generation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the tail rotor by implementing variable pitch control and variable speed control. The pitch angle and rotational speed are adjusted as controllable parameters to optimize the balance between aerodynamic response capability and noise generation, allowing the system to operate efficiently across different flight regimes without consistently maintaining high speed

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If tail rotors rotate at high speed in forward flight to maintain control authority, then the yaw control responsiveness is improved, but unnecessary noise is produced

Engineering Contradiction:
Improveyaw control responsivenessVSAvoidunnecessary noise
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The control system dynamically adjusts tail rotor operation based on real-time flight conditions including forward flight regime detection. When in forward flight, the system reduces rotational speed while maintaining adequate control authority through optimized pitch settings, providing responsive yaw control without the unnecessary noise of high-speed rotation that would be required in hover conditions

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If sharp changes in anti-torque load are allowed in some flight conditions, then the maneuverability is improved, but structural damage to the airframe may result

Engineering Contradiction:
ImprovemaneuverabilityVSAvoidstructural integrity of airframe
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The controller implements preliminary protective action by detecting flight conditions that could lead to excessive anti-torque load changes. Before such conditions can cause structural damage, the system preemptively limits the rate of change of anti-torque load through controlled modulation of tail rotor pitch and speed, preventing the sharp load transitions that would compromise airframe integrity while still allowing necessary maneuvering

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system employs feedback control by continuously monitoring flight parameters and anti-torque load conditions, then adjusting tail rotor operation to maintain safe load变化 rates. The controller uses feedback from sensors detecting flight regime and load conditions to modulate the tail rotor response, ensuring maneuverability is maintained within structural safety limits

Inventive Principle:
Principle #23Feedback

4Power

If power sources are sized to provide peak power values for tail rotors, then the maximum power availability is improved, but power consumption efficiency deteriorates in most flight modes

Engineering Contradiction:
Improvepeak power availabilityVSAvoidpower consumption efficiency
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The tail rotor system transitions from static power delivery to dynamic power modulation. The controller adjusts tail rotor pitch and rotational speed to match actual power requirements in different flight regimes, enabling the use of smaller, more efficient power sources that can deliver peak power when needed while consuming significantly less power during normal operation, thus resolving the contradiction between peak power availability and overall energy efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the tail rotor by implementing variable pitch control and variable speed control. The pitch angle and rotational speed are adjusted as controllable parameters to optimize the balance between aerodynamic response capability and noise generation, allowing the system to operate efficiently across different flight regimes without consistently maintaining high speed

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11720123B2Airframe protection systems for use on rotorcraft
Publication Date: 2023.08.08 TEXTRON INNOVATIONS INC
  • US11720123B2 patent drawing
  • US11720123B2 patent drawing
  • US11720123B2 patent drawing

AI summary

A yaw control system for a helicopter having an airframe that includes a tailboom includes one or more tail rotors rotatably coupled to the tailboom and a flight control computer implementing an airframe protection module. The airframe protection module includes an airframe protection monitoring module configured to monitor one or more flight parameters of the helicopter and an airframe protection command module configured to modify one or more operating parameters of the one or more tail rotors based on the one or more flight parameters of the helicopter, thereby protecting the airframe of the helicopter.