Dummy Electrode Assembly for Fuel Cell Stack Thermal Management

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Solution Overview

Problem

The temperature gradient in fuel cell stacks leads to water condensation and degradation of power generation performance, particularly at the ends where heat is radiated, affecting the stability of the fuel cell stack.

Innovation Solution

A dummy electrode assembly is used at the ends of the fuel cell stack, comprising an electrically conductive plate instead of an electrolyte membrane, with pair of electrodes of different sizes joined through adhesive layers only outside the power generation area, eliminating the influence of adhesive layers on power generation performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If adhesive layers are used to join electrodes to the plate in the dummy electrode assembly, then the electrodes can be securely fixed to the plate, but the adhesive layers may negatively influence the power generation performance of the fuel cell stack

Engineering Contradiction:
Improvebonding strengthVSAvoidpower generation performance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The plate is divided into two distinct areas: a first area corresponding to the power generation area where no adhesive layers are present, and a second area outside the power generation area where adhesive layers are applied to join the electrodes. This segmentation allows the bonding function to be separated from the power generation function, eliminating the negative influence of adhesives on power generation performance while maintaining secure electrode fixation.

Inventive Principle:
Principle #1Segmentation

2Temperature

If dummy cells are added to insulate heat at the ends of the cell stack body, then temperature decrease in adjacent power generation cells is suppressed, but the complexity of the fuel cell stack structure increases

Engineering Contradiction:
Improvetemperature uniformityVSAvoidstack structure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The dummy electrode assembly serves multiple functions: it acts as a heat insulating layer to suppress temperature decrease at the ends of the cell stack body, and simultaneously functions as an electrode assembly structure with plates and electrodes for electrical connection. By combining the thermal insulation function with the electrical component structure, the need for separate insulation components is eliminated, reducing overall structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains power generation performance by isolating the adhesive layers from the power generation area, preventing temperature-related degradation and ensuring stable fuel cell operation.

Implementation Method 1

a pair of electrodes joined to both surfaces of the plate through adhesive layers, respectively

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

dummy cells which do not perform power generation are provided at both ends of the cell stack body... since the dummy cells function as heat insulating layers at ends of the cell stack body, the decrease in the temperature of the power generation cells disposed adjacent to the ends of the cell stack body is suppressed

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11469435B2Dummy electrode assembly, fuel cell stack, and method of producing dummy electrode assembly
Publication Date: 2022.10.11 HONDA MOTOR CO LTD
  • US11469435B2 patent drawing
  • US11469435B2 patent drawing
  • US11469435B2 patent drawing

AI summary

A dummy cell disposed at least at one end of a cell stack body in a fuel cell stack includes a dummy electrode assembly. The dummy electrode assembly includes a plate, and a pair of electrodes joined to both surfaces of the plate through adhesive layers, respectively. The adhesive layers are disposed only in a second area that lies outside a first area corresponding to a power generation area of a power generation cell in the dummy electrode assembly.