Dummy Gate Layout for Uniform Transistor Channel Stress

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Solution Overview

Problem

Conventional stress-inducing techniques in integrated circuits result in uneven or unequal channel stress, leading to inconsistent transistor performance, which can cause differences between modeled and actual performance, affecting power consumption and switching speed.

Innovation Solution

The implementation of a dummy gate structure separated from an active gate structure by a selected distance, combined with a stress layer overlying a transistor array, ensures symmetrical stress distribution across transistors, enhancing carrier mobility and matching performance characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional stress-inducing techniques are used, then stress is applied to the channel region, but stress distribution becomes uneven leading to inconsistent transistor performance

Engineering Contradiction:
Improvetransistor performance consistencyVSAvoidstress uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

A dummy gate structure is introduced as an intermediary element between the stress layer and the active gate structure. This dummy gate acts as a mediator that transmits stress uniformly to the channel region while being electrically isolated, thereby achieving even stress distribution without interfering with the electrical operation of the active transistor

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The gate structure is segmented into two distinct functional parts: an active gate structure that controls electrical operation and a dummy gate structure that provides mechanical stress. This segmentation allows each part to perform its specific function independently - the active gate for electrical control and the dummy gate for stress application - thereby resolving the conflict between electrical functionality and mechanical uniformity

Inventive Principle:
Principle #1Segmentation

2Speed

If stress layer is applied to improve carrier mobility, then switching speed improves, but stress unevenness causes deviation from modeled performance

Engineering Contradiction:
Improveswitching speedVSAvoidperformance modeling accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The dummy gate structure serves as an intermediary that ensures the stress layer applies uniform stress to the channel region. This uniform stress distribution maintains consistent carrier mobility across all transistors, ensuring that actual performance matches modeled performance while still achieving improved switching speed through the stress-induced mobility enhancement

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If stress is applied to enhance carrier mobility, then power consumption improves, but uneven stress leads to unequal transistor characteristics

Engineering Contradiction:
Improvepower consumptionVSAvoidtransistor characteristic consistency
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The dummy gate structure acts as a stress-distributing intermediary that ensures uniform stress application across the channel region. This enables consistent carrier mobility enhancement and predictable power consumption characteristics across all transistors, while maintaining equal transistor characteristics through uniform stress distribution

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves uniform carrier mobility and consistent transistor performance across an integrated circuit, bridging the gap between modeled and actual performance, leading to predictable and reliable circuit operation.

Implementation Method 1

One mechanism to improve channel mobility is to form a stress-inducing layer over the MOS FET that applies tensile or compressive stress along the plane of the wafer, i.e., along the channel of the MOS FET

Methodology Applied
Scientific EffectStress: Mechanical Force

Data Source

PatentUS20100193870A1Techniques for improving transistor-to-transistor stress uniformity
Publication Date: 2010.08.05 XILINX INC
  • US20100193870A1 patent drawing
  • US20100193870A1 patent drawing
  • US20100193870A1 patent drawing

AI summary

An integrated circuit (100) has a transistor with an active gate structure 108 overlying an active diffusion area 112 formed in a semiconductor substrate 126. A dummy gate structure 110 is formed over a diffusion area and separated from the active gate structure by a selected distance (d2). A stress layer (130) overlying the transistor array produces stress in a channel region (107) of the transistor.