Dummy Gate High Voltage Transistor Drain Extension

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Solution Overview

Problem

Traditional methods for fabricating high voltage semiconductor transistor devices face challenges in achieving a sufficient voltage drop as transistor sizes decrease, making it impractical to lengthen the drain region, which affects the complexity and efficiency of the manufacturing process.

Innovation Solution

The introduction of a dummy gate structure, where a gate stack is formed over a portion of the substrate, separated from the device gate by a gap, allows for self-aligned formation of the drain region, reducing overlay requirements and enabling accurate control of the drain region's size and position, thereby increasing the resistance of the conductive path without increasing the device size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the drain region is lengthened to achieve sufficient voltage drop, then the voltage drop is improved, but the device size increases

Engineering Contradiction:
Improvevoltage dropVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent introduces a dummy gate structure that is physically separated from the main device gate by a gap. This segmentation allows the drain region to be extended under the dummy gate without proportionally increasing the overall device footprint, as the dummy gate area can be optimized independently to achieve the required voltage drop while maintaining compact device dimensions.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the drain region is lengthened to achieve sufficient voltage drop, then the voltage drop is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvevoltage dropVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dummy gate structure is formed in advance during the fabrication process, establishing the drain region boundaries and extent before subsequent processing steps. This preliminary action simplifies manufacturing by pre-defining the extended drain region geometry, eliminating the need for complex alignment and patterning operations that would otherwise be required to achieve the same voltage drop.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If the device size is reduced, then the transistor density is improved, but the voltage drop decreases

Engineering Contradiction:
Improvetransistor densityVSAvoidvoltage drop
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent extends the drain region in a spatial dimension by utilizing the area under the dummy gate structure. This dimensional approach allows the effective drain length to increase without proportionally increasing the device's lateral footprint, thereby maintaining high transistor density while achieving the necessary voltage drop for high-voltage operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9508605B2Dummy gate for a high voltage transistor device
Publication Date: 2016.11.29 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9508605B2 patent drawing
  • US9508605B2 patent drawing
  • US9508605B2 patent drawing

AI summary

The present disclosure provides a semiconductor device. The semiconductor device includes a first doped region and a second doped region both formed in a substrate. The first and second doped regions are oppositely doped. The semiconductor device includes a first gate formed over the substrate. The first gate overlies a portion of the first doped region and a portion of the second doped region. The semiconductor device includes a second gate formed over the substrate. The second gate overlies a different portion of the second doped region. The semiconductor device includes a first voltage source that provides a first voltage to the second gate. The semiconductor device includes a second voltage source that provides a second voltage to the second doped region. The first and second voltages are different from each other.