Duplex Filter Recessed Top Pattern Cavity

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Solution Overview

Problem

Current duplex filters face challenges in providing sufficient frequency selectivity, increased band isolation, decreased insertion loss, and reduced cross-talk, especially with the advent of higher frequency allocations and smaller wireless communication devices, while maintaining a compact size and low power consumption.

Innovation Solution

A duplex filter design featuring a core with specific through-holes and metallization patterns, allowing for improved capacitive and inductive coupling, and a central interior wall that isolates transmit and receive sections, enabling better harmonic suppression and electromagnetic field confinement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the filter size is increased to provide improved signal rejection and frequency selectivity, then frequency selectivity and band isolation are improved, but the device size increases which conflicts with the trend towards smaller wireless communication devices

Engineering Contradiction:
Improvefrequency selectivityVSAvoidfilter size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The filter is divided into multiple resonators (first plurality and second plurality) with different orientations relative to the longitudinal axis. This segmentation allows each resonator to handle specific frequency components, achieving superior frequency selectivity and band isolation without requiring a larger overall filter structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Resonators are oriented in different dimensional directions relative to the longitudinal axis - some parallel and some perpendicular. This multi-dimensional arrangement maximizes the use of available space, enabling improved frequency selectivity and band isolation within a compact footprint by exploiting spatial relationships in multiple dimensions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If more resonators are added to improve frequency selectivity and band isolation, then signal rejection is improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveband isolationVSAvoidfilter structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The resonators serve multiple functions simultaneously - they provide frequency selectivity, band isolation, and harmonic suppression. The same resonator structure with different orientations achieves multiple performance goals, reducing the need for additional specialized components and simplifying the overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple resonators with different orientations are integrated into a single monoblock structure formed from one piece of ceramic material. This merging of multiple functional elements into a unified structure reduces manufacturing complexity compared to assembling separate components, while maintaining the band isolation and frequency selectivity benefits.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If the filter is designed for higher frequencies with compressed bands, then frequency selectivity requirements increase, but insertion loss and cross-talk increase making it difficult to meet performance specifications

Engineering Contradiction:
Improvefrequency selectivityVSAvoidinsertion loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

Different regions of the filter have specialized resonators optimized for local frequency requirements. Resonators parallel to the longitudinal axis handle specific frequency ranges while perpendicular resonators handle others, allowing each region to be optimized for minimal insertion loss at its operating frequency while maintaining overall frequency selectivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The center wall acts as an intermediary structure that electrically isolates resonators with different orientations. This intermediary element prevents harmful electromagnetic coupling and cross-talk between resonators, reducing energy loss and improving insertion loss performance while maintaining the frequency selectivity benefits of multiple resonators.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves improved frequency selectivity, reduced interference, and compact size, allowing the same filter footprint to be used across multiple frequency bands, with enhanced self-alignment and grounding, leading to steeper attenuation and better harmonic suppression.

Implementation Method 1

The reactive coupling between adjacent resonators is dictated, at least to some extent, by the physical dimensions of each resonator, by the orientation of each resonator with respect to the other resonators, and by aspects of the top surface metallization pattern.

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

The block is substantially plated with a conductive material (i.e. metallized) on all but one of its six (outer) sides and on the inside walls formed by the resonator through-holes.

Methodology Applied
Scientific EffectInductive coupling: Electromagnetic Induction

Implementation Method 3

These filters may also be equipped with an external metallic shield attached to and positioned across the open-circuited end of the block in order to cancel parasitic coupling between non-adjacent resonators and to achieve acceptable stopbands.

Methodology Applied
Scientific EffectElectromagnetic field confinement: Faraday Cage

Data Source

PatentUS9030272B2Duplex filter with recessed top pattern and cavity
Publication Date: 2015.05.12 CTS CORP
  • US9030272B2 patent drawing
  • US9030272B2 patent drawing
  • US9030272B2 patent drawing

AI summary

A duplex filter includes a block of dielectric material with top, bottom, and side surfaces and first and second spaced-apart sets of through-holes. A pair of outside walls and a center wall extend outwardly from the top surface. A pattern of metallized areas is defined on the top surface of the block including first and second electrodes that extend on the pair of outside walls respectively and third and fourth electrode antennae that extend on the center wall. The block may be two separate blocks coupled together to form an interior layer of metallization separating the first and second sets of through-holes and the center wall separates respective transmit and receive portions of the pattern of metallized areas.