Dust Bucket Loading Mechanism for Fast Sealed Release

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Solution Overview

Problem

Conventional dust-collecting apparatuses require time-consuming manual operation to achieve an absolute seal when detaching the dust-collecting bucket for cleaning or replacement, due to the need to unlock multiple buckles.

Innovation Solution

A loading mechanism comprising positioning, support, slide, operation, limit, and elastic members that facilitates quick installation and detachment of the dust-collecting bucket by engaging and disengaging positioning portions and utilizing a toggle effect for secure connection and easy release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple buckles are used to ensure an absolute seal, then the sealing reliability is improved, but the operation time and complexity increase

Engineering Contradiction:
Improvesealing reliabilityVSAvoidoperation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

Multiple individual buckles are merged into a single integrated operation member that controls all positioning members simultaneously. When the operation member is moved, it actuates all positioning members to engage or disengage their corresponding positioning portions in one action, achieving both secure sealing and rapid operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The operation member serves multiple functions: it simultaneously controls the engagement and disengagement of all positioning members, acts as a lever to amplify user force, and provides a single universal interface for the user to interact with the entire sealing system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple buckles are used to ensure an absolute seal, then the sealing reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvesealing reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple independent buckle mechanisms are merged into a unified system where a single operation member controls all positioning members. This reduces the number of independent components the user must manage while maintaining the sealing reliability provided by multiple positioning points.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sealing system is segmented into multiple positioning members that can be independently positioned along the support members, but are controlled collectively by a single operation member. This segmentation allows for reliable multi-point sealing while simplifying the control interface.

Inventive Principle:
Principle #1Segmentation

3Strength

If a secure connection is achieved through multiple positioning members, then the connection strength is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improveconnection strengthVSAvoidease of operation
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The positioning members are designed to be dynamically controllable through the operation member, transitioning between engaged and disengaged states. The elastic members provide dynamic force to maintain engagement, while the operation member allows easy transition between states through simple user motion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The operation member functions as a lever that amplifies user force through mechanical advantage. By applying force at one end of the operation member, the user can easily overcome the resistance of multiple engaged positioning members and release all seals simultaneously.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and convenient installation or removal of the dust-collecting bucket, enhancing work efficiency and reducing user effort, with the mechanism ensuring a secure connection without the need for manual unlocking of multiple buckles.

Implementation Method 1

two elastic members (60)

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The two slide members (30) are slidably connected to the support rods (21) of the two support members (20), respectively

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8695158B2Loading mechanism of dust-collecting apparatus
Publication Date: 2014.04.15 SAN FORD MACHINERY CO LTD
  • US8695158B2 patent drawing
  • US8695158B2 patent drawing
  • US8695158B2 patent drawing

AI summary

A loading mechanism is disposed on a dust-collecting apparatus. The loading mechanism includes two positioning members disposed on a dust-collecting bucket of the dust-collecting apparatus, two support members disposed on the dust-collecting apparatus, two slide members respectively sliding on the support members, an operation member connected to the slide members, and two limit members connected with the operation member and the support members. The slide members can engage with the positioning members. The user just pulls up the operation member to link the slide members to slide along the support members, such that the dust-collecting bucket can be connected to the dust-collecting apparatus or detached from the dust-collecting apparatus quickly and conveniently.