Electrostatic Dust Collector Frame with Concave Plate Slots
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Solution Overview
Problem
Existing electrostatic dust removal purifiers have complex assembly processes, limited purification efficiency, and poor resistance to dirt, water, and moisture due to their reliance on metal sleeves and fixed pipe structures.
Innovation Solution
A dust collection mechanism featuring a first and second frame with interval fixed components and conductive plates, where the conductive plates are inserted into concave portions of the interval fixed components, allowing for easy assembly without additional fasteners and improving purification efficiency by reducing spacing between plates.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If metal sleeves are used to position and prevent bending of metal plates, then the structural stability is improved, but the assembly complexity increases due to the large number of sleeves and pipes required
Solution Approach 1:
The patent combines the positioning function and the anti-bending function into a single integrated frame structure. The frame directly positions the metal plates at specific intervals and provides structural support to prevent bending, eliminating the need for separate metal sleeves and pipes. This merging of functions reduces the number of components from hundreds of sleeves and dozens of pipes to a single frame structure, significantly simplifying assembly while maintaining structural stability.
Solution Approach 2:
The frame structure serves multiple functions simultaneously: it provides structural support to prevent plate bending, positions the metal plates at correct intervals, and maintains the overall geometry of the dust removal device. This multi-functional design replaces the specialized metal sleeves that only provided positioning, creating a more efficient and simpler system.
2Productivity
If the spacing between metal plates is reduced to improve purification efficiency, then the purification efficiency is improved, but the assembly complexity increases due to the larger number of metal sleeves needed
Solution Approach 1:
The frame structure integrates the spacing function into its overall design. By designing the frame with predetermined plate mounting positions at optimal intervals, the patent eliminates the need for separate spacing sleeves. This allows for reduced plate spacing to improve purification efficiency without increasing assembly complexity, as the frame itself manages the spacing configuration.
3Manufacturing precision
If metal sleeves are used for positioning metal plates, then the positioning accuracy is improved, but the resistance to dirt, water, and moisture deteriorates
Solution Approach 1:
The frame structure combines positioning accuracy with environmental resistance by integrating the positioning function directly into the frame body. The frame provides precise plate positioning through its structural design while the unified structure eliminates the numerous sleeve components that created vulnerability to dirt, water, and moisture infiltration. The frame's continuous structure provides better protection against harmful environmental factors.
4Ease of manufacture
If the minimum size of metal sleeves is constrained by processing precision and mounting feasibility, then the manufacturing feasibility is improved, but the purification efficiency deteriorates due to limited reduction in plate spacing
Solution Approach 1:
The frame structure eliminates the minimum size constraint of metal sleeves by integrating the spacing function into the frame's overall geometry. Instead of being limited by the manufacturability of small-diameter sleeves, the frame can be designed with any spacing configuration that improves purification efficiency. The frame's structural nature allows for precise positioning without the manufacturing constraints that applied to separate sleeve components.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution simplifies the assembly process, enhances purification efficiency by allowing for smaller spacings between conductive plates, and improves resistance to dirt, water, and moisture by shielding the interval fixed components and conductive plates.
Implementation Method 1
existing traditional purifiers with electrostatic dust removal technology
Implementation Method 2
electrostatic dust removal technology
Data Source
Figure 1~2
Figure 3
Figure 4~5
AI summary
The present disclosure provides a dust collection mechanism and a dust removal device. The dust collection mechanism utilizes concave portions included on a first interval fixed component and a second interval fixed component. Each side of each conductive plate, facing the first frame and the second frame respectively, can be inserted into a concave portion of the first interval fixed component and inserted into a concave portion of the second interval fixed component, respectively. By utilizing the plug-in cooperation, it is possible to conveniently arrange the above multiple conductive plates one by one between the first frame and the second frame along the aforementioned extending direction. Thus, according to the dust collection mechanism provided in the present disclosure, a placement-type mounting method is formed, allowing the assembly of the dust collection mechanism without the need for additional fasteners and bent fixing structures, thereby reducing the assembly difficulty of the dust collection mechanism.