Dust Collector Hook Structure for Stable Power Tool Placement

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Solution Overview

Problem

Existing dust collectors lack stability for temporarily placing power tools, such as circular saws, which can lead to instability and potential dropping when the tool is suspended during operation.

Innovation Solution

A manually operable hook is integrated into the dust collector's main body, capable of being rotated between a retracted and pull-out position, with a hooked end portion that projects sideward and is reinforced with ribs, allowing for secure placement and storage of power tools and accessories.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the upper side of the main body is provided with a carrying handle for enhanced portability, then portability is improved, but the surface becomes uneven with depressions and projections making it unsuitable for stable placement of power tools

Engineering Contradiction:
ImproveportabilityVSAvoidplacement stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The carrying handle is designed as a separate, movable component that can be rotated between a retracted position (flush with the housing surface) and a pulled-out position (protruding for carrying). This segmentation allows the handle to be separated from the placement surface, enabling stable power tool placement when retracted while maintaining portability when extended.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The carrying handle is made dynamically movable rather than fixed, allowing it to change position between retracted and pulled-out states. This dynamic capability resolves the contradiction by enabling the surface to serve dual functions: stable placement surface when the handle is retracted, and portable handle when pulled out.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the power tool is placed on the upper side of the main body, then temporary placement is enabled, but the tool may drop due to the uneven surface with depressions and projections

Engineering Contradiction:
Improvetemporary placement capabilityVSAvoidplacement stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The carrying handle is rotated to the retracted position in advance before placing the power tool, creating a flat and stable surface. This preliminary action ensures that the placement surface is properly prepared and level, preventing the power tool from dropping during temporary placement.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If a hook is provided to hold power tools and accessories, then versatility and stability are improved, but the device complexity increases

Engineering Contradiction:
Improveaccessory holding capabilityVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The carrying handle is designed to serve multiple functions: it acts as a portable handle when pulled out, and as a support surface for power tools when retracted. This multi-functionality eliminates the need for separate structures, reducing overall device complexity while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The carrying handle and power tool support surface are merged into a single integrated structure. The handle itself becomes the support surface when retracted, combining two functions into one component and simplifying the overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7913352B2Dust collector
Publication Date: 2011.03.29 MAKITA CORP
  • US7913352B2 patent drawing
  • US7913352B2 patent drawing
  • US7913352B2 patent drawing

AI summary

In a dust collector which includes a tank and a main body disposed over the tank, the main body includes a housing and an air intake unit incorporated in the housing. A hook is provided in the housing of the main body, and capable of being manually operated to change a position thereof to one of a retracted position and a pull-out position. The hook in the retracted position is completely embedded in a profile of the housing, and the hook in the pull-out position projects sideward from the housing with a hooked end portion thereof oriented upward. A power tool with its projected portion disposed between the housing and the hook end portion of the hook in the pull-out position can be stably supported on an upper surface of the housing and an upper end of the hook end portion of the hook in the pull-out position.