Dust Collector Interlock Control for Machine-Specific Activation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

A dust collector may inadvertently start an interlock operation with multiple electric working machines, leading to unintended operation when signals from machines that do not require interlock are received.

Innovation Solution

The dust collector incorporates an interlock operation control portion with a storage unit for identification information, allowing it to determine which electric working machines require interlock operations by verifying identification signals within received commands, and can set the timing of interlock operations based on these signals, ensuring accurate and intended operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the dust collector starts interlock operation upon receiving any transmitted signal from electric working machines, then the interlock operation can be initiated easily, but the dust collector may be operated contrary to user intention when signals from machines that do not require interlock are received

Engineering Contradiction:
Improveease of interlock operation initiationVSAvoidaccuracy of interlock operation activation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The dust collector applies different response characteristics to different signal sources by identifying the electric working machine that transmitted the signal. The control unit examines identification information in the received signal and compares it with stored identification information to determine whether to activate interlock operation, treating authorized machines differently from unauthorized ones.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The control unit performs preliminary identification verification before activating the interlock operation. By checking the identification information in the received signal against stored identification information in advance, the system determines whether the signal source is an authorized electric working machine, preventing erroneous activation before it occurs.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If identification information is stored in the dust collector to verify machine identity, then the accuracy of interlock operation activation is improved, but the device complexity increases

Engineering Contradiction:
Improveaccuracy of interlock operation activationVSAvoidcomplexity of control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The dust collector stores copies of identification information from authorized electric working machines in its storage unit. This allows the control unit to verify machine identity by comparing received identification signals against stored copies, enabling reliable identification without requiring complex verification mechanisms or additional hardware on the electric working machines themselves.

Inventive Principle:
Principle #26Copying

3Ease of operation

If wireless communication is used for interlock operation signaling, then the ease of operation is improved by eliminating signal lines, but the reliability may be compromised by receiving signals from unintended machines

Engineering Contradiction:
Improveease of interlock operation setupVSAvoidaccuracy of signal source identification
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The wireless communication system implements differentiated response based on signal source identity. The control unit analyzes identification information embedded in wireless signals from different electric working machines and applies appropriate interlock operation responses only to authorized sources, treating each machine type differently despite using the same wireless communication channel.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system performs preliminary verification of the wireless signal source by comparing identification information in the received signal with stored identification information before activating interlock operation. This advance verification ensures that only signals from authorized electric working machines trigger the interlock function, preventing erroneous activation from unauthorized sources.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9962781B2Dust collector
Publication Date: 2018.05.08 MAKITA CORP
  • US9962781B2 patent drawing
  • US9962781B2 patent drawing
  • US9962781B2 patent drawing

AI summary

A dust collector in one aspect of the present invention comprises a dust collection portion, a communication portion, and an interlock operation control portion. When the communication portion receives an interlock command transmitted from an electric working machine, the interlock operation control portion makes the dust collection portion operate interlocking with the electric working machine. The interlock operation control portion includes a storage portion, in which identification information specific to the electric working machine with which the dust collection portion is to be made to perform the interlock operation is stored.