Dust Collector Compression Structure to Prevent Dust Backflow

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Solution Overview

Problem

Existing dust collecting apparatuses face challenges in achieving effective dust separation and storage, with issues such as dust backflow from storage units to separation units and inefficient compression of dust, which affect the overall cleaning performance.

Innovation Solution

The proposed dust collecting apparatus incorporates a dual-stage separation system with cyclone units, a filter unit, and a compression mechanism using a pressing member and fixing member to enhance dust separation and storage, minimizing backflow and optimizing dust accumulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a dust storage unit is used to store separated dust, then dust accumulation capacity is improved, but dust may backflow to the dust separation unit

Engineering Contradiction:
Improvedust accumulation capacityVSAvoiddust backflow
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

A pressing member is provided in the dust storage unit to compress the dust before it can backflow. The pressing member applies pressure to the dust in advance, reducing its volume and preventing it from moving back to the dust separation unit, thereby resolving the contradiction between storage capacity and backflow prevention

Inventive Principle:
Principle #10Preliminary action

2Volume of moving object

If a pressing member is used to compress dust, then dust volume is reduced, but air flow between pressing plate and fixing member needs to be managed

Engineering Contradiction:
Improvedust volumeVSAvoidair flow management complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The pressing plate is designed with multiple holes that allow air to pass through during the dust compression process. This porous structure enables air flow management without adding complex mechanisms, as the air can naturally escape through the holes while the pressing member compresses the dust, resolving the contradiction between volume reduction and air flow management complexity

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus achieves improved dust separation and storage efficiency by utilizing a dual-stage cyclone system and compression mechanism, ensuring effective dust collection and minimizing backflow, thereby enhancing cleaning performance.

Implementation Method 1

a dust separation unit configured to separate dust from suctioned air

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Implementation Method 2

dual-stage separation system with cyclone units

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

a pressing member configured to compress the dust stored in the dust storage unit

Methodology Applied
Scientific EffectMechanical compression: Compression

Implementation Method 4

a filter unit configured to filter the air separated from the dust in the dust separation unit

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS10123673B2Dust collecting apparatus
Publication Date: 2018.11.13 LG ELECTRONICS INC
  • US10123673B2 patent drawing
  • US10123673B2 patent drawing
  • US10123673B2 patent drawing

AI summary

A dust collecting apparatus includes a dust separation unit to separate dust from suctioned air; a dust storage unit to store the dust separated in the dust separation unit; a pressing member to compress the dust stored in the dust storage unit, and having a pressing plate support part, and a pressing plate supported by the pressing plate support part; a fixing member disposed between an inner circumferential surface of the dust storage unit and the pressing plate support part; and a path formed by a part of the fixing member, located between the pressing plate support part and the inner circumferential surface of the dust storage unit, and through which the air between the pressing plate and the fixing member passes, wherein one or more holes through which the air between the pressing plate and the fixing member passes are formed at the pressing plate.