Dust Sensor Display Logic for Air Conditioner Dew Condensation

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Solution Overview

Problem

Air conditioning apparatuses with dust sensors face misrecognition issues due to dew condensation on lenses, leading consumers to believe the environment is polluted or the sensor is defective, causing performance degradation and increased complaints.

Innovation Solution

A method and apparatus that detect dust concentration considering the time for dew condensation to clear, displaying specific messages to differentiate between normal operation and dew condensation effects, and calculating operation time to notify filter changes, thereby preventing user misinterpretation and maintaining product reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the air conditioning apparatus is operated in a cold environment after being stored outdoors, then dew condensation occurs on the dust sensor lenses due to temperature difference, but the system continues to detect dust concentration leading to misrecognition of pollution levels or sensor defects

Engineering Contradiction:
Improvedust concentration detection accuracyVSAvoiddew condensation on lenses
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary detection of dew condensation state before conducting dust concentration measurement. By checking whether dew condensation exists on the dust sensor lenses at the start of operation, the system can prevent erroneous dust concentration readings caused by condensation, thereby ensuring reliable detection results.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If the system displays dust concentration immediately upon detection, then real-time monitoring is provided, but user misinterpretation occurs when dew condensation causes false high readings

Engineering Contradiction:
Improvedust concentration monitoring speedVSAvoidaccurate pollution level information
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The system provides feedback to the user by displaying dew condensation state information alongside dust concentration readings. When dew condensation is detected, the system notifies the user that the reading may be inaccurate, preventing misinterpretation of false high dust concentration values caused by condensation on the lenses.

Inventive Principle:
Principle #23Feedback

3Speed

If the dust sensor operates continuously without temperature adaptation, then immediate dust detection is achieved, but dew condensation forms on the lenses due to abrupt temperature difference

Engineering Contradiction:
Improvedust detection response timeVSAvoidtemperature adaptation
Core Design Contradiction:
SpeedVSTemperature

Solution Approach 1:

The system performs preliminary detection of dew condensation state before conducting dust concentration measurement. By checking whether dew condensation exists on the dust sensor lenses at the start of operation, the system can prevent erroneous dust concentration readings caused by condensation, thereby ensuring reliable detection results.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents user misinterpretation of dew condensation as sensor malfunction, enhancing product reliability and consumer satisfaction by accurately displaying dust concentration and filter status, ensuring normal operation and proper maintenance.

Implementation Method 1

The dust concentration (or the amount of dust) contained in the air may be determined by detecting the amount of light reflected from dust particles P contained in the air through a photo diode of the light receiver 7

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

light is irradiated toward the air, which flows in the housing 3 through the air inlet, through an infrared light emitting diode (LED) 5a of the light emitter 5

Methodology Applied
Scientific EffectInfrared radiation: Infrared Radiation

Implementation Method 3

dew condensation may occur in surfaces of lenses 5b and 7b provided in the light emitter 5 and the light receiver 7 of the dust sensor 1 due to an abrupt difference between the indoor and outdoor temperatures

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

the light emitted from the infrared LED 5a of the light emitter 5 is reflected from a plurality of water droplets in the surfaces of the lenses 5b and 7b and thus the amount of light flowing in a light-receiving sensor 7a of the light receiver 7 may be significantly increased

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10254263B2Air conditioning apparatus and method of displaying dust concentration using the same
Publication Date: 2019.04.09 SAMSUNG ELECTRONICS CO LTD
  • US10254263B2 patent drawing
  • US10254263B2 patent drawing
  • US10254263B2 patent drawing

AI summary

A dust concentration display method is provided. The method includes (a) detecting a dust concentration through a dust sensor; (b) displaying a dew condensation message in a display in response to the detected dust concentration being equal to or more than a preset first dust concentration; and (c) detecting the dust concentration in real time for a preset time and displaying the dew condensation message in the display in response to the detected dust concentration being equal to or more than a preset second dust concentration.