Dust Sensor Signal Processing for Low-Frequency Density Detection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional dust sensors struggle to accurately measure dust density when particles of a specific size are concentrated due to the removal of low-frequency signals that are indistinguishable from offset or noise by the high-pass filter, leading to erroneous information.

Innovation Solution

A dust sensor design that includes a signal processing circuit with a high-pass filter and additional components like a mux, demux, low-pass filter, and operators to generate a dust detection signal using both pre- and post-high-pass filter signals, allowing for accurate detection of dust density by separating and processing low- and high-frequency components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a high-pass filter is used to remove offset and low-frequency noise, then noise removal performance is improved, but dust density measurement accuracy deteriorates when dust particles are densely located

Engineering Contradiction:
Improvenoise removalVSAvoiddust density measurement accuracy
Core Design Contradiction:
Object-affected harmful factorsVSMeasurement precision

Solution Approach 1:

The signal processing is segmented into multiple paths: one path processes the original signal through high-pass filtering to remove noise, while another path processes the same signal through low-pass filtering to preserve dust detection capability. The results from both paths are then combined to achieve both noise removal and accurate dust density measurement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts processing parameters based on signal characteristics. By changing the filtering approach (high-pass vs. low-pass) and combining results, the system adapts to different dust conditions while maintaining measurement accuracy and noise rejection performance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If low-frequency signals are removed by high-pass filter, then offset and low-frequency noise are eliminated, but low-frequency dust signals are also removed causing erroneous information

Engineering Contradiction:
Improvesignal qualityVSAvoiddust signal information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

A low-pass filter is introduced as an intermediary processing path that preserves low-frequency dust signals while a separate high-pass filter path handles noise removal. These two intermediary paths work together to ensure that neither noise nor useful dust information is lost in the final combined output.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system merges the outputs from two separate filtering paths (high-pass and low-pass) to create a final dust detection signal. This combining approach ensures that the benefits of both noise removal and signal preservation are achieved simultaneously without losing important dust information.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate dust density measurement even in environments with densely present dust of specific sizes by effectively removing low-frequency noise and offset, thereby improving sensing performance.

Implementation Method 1

a photo detector configured to detect light scattered from dust

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

a photo detector configured to detect light scattered from dust

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12584856B2Dust sensor
Publication Date: 2026.03.24 GWANAK ANALOG CO LTD
  • US12584856B2 patent drawing
  • US12584856B2 patent drawing
  • US12584856B2 patent drawing

AI summary

A dust sensor includes a photo detector configured to detect light scattered from dust; and a signal processing circuit having a high-pass filter receiving an electric signal generated from output of the photo detector. The signal processing circuit generates a dust detection signal using a signal provided to the high-pass filter as well as a signal output from the high-pass filter.