Dust Separation Unit Locking Handle for Secure Vacuum Cleaner Removal

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Solution Overview

Problem

Existing vacuum cleaners with dust separation units often require complex operations to remove and reattach the unit, leading to potential incorrect insertion and damage during handling.

Innovation Solution

A vacuum cleaner design featuring a locking unit that can be easily operated by a control element, allowing the dust separation unit to be securely fixed or released, with a transmission element converting movements to facilitate simple handling and prevent incorrect operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a locking mechanism is used to secure the dust separation unit, then the reliability of fixation is improved, but the ease of operation deteriorates due to complex release procedures

Engineering Contradiction:
Improvefixation reliabilityVSAvoidoperation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The locking mechanism is designed to automatically lock when the dust separation unit is inserted and automatically unlock when the handle is released. The spring-loaded locking elements engage with corresponding recesses without requiring manual intervention, making the system self-servicing for both locking and unlocking operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The complex multi-step mechanical release procedure is replaced by a simple handle movement that automatically actuates the locking elements through cam mechanisms. The user simply moves the handle to the release position, which mechanically triggers the locking elements to disengage, eliminating the need for complex manual manipulation of multiple components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a complex locking mechanism is used, then the reliability of fixation is improved, but the device complexity increases

Engineering Contradiction:
Improvefixation reliabilityVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking mechanism is divided into multiple independent locking elements distributed at different locations on the dust separation unit. Each locking element operates independently with its own spring and cam mechanism, allowing the system to achieve high reliability through redundancy while keeping each individual component simple and modular.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple locking functions are merged into a single integrated handle mechanism. The handle simultaneously controls all locking elements through connected cam mechanisms, so that one simple user action (moving the handle) performs the function of multiple separate locking operations, reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the control element is always accessible, then the ease of operation is improved, but the risk of incorrect operation increases

Engineering Contradiction:
ImproveaccessibilityVSAvoidoperation correctness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control element (handle) is designed to be dynamically positioned - it can be moved between a retracted position during operation and an accessible position for removal. The handle is spring-loaded to automatically return to the retracted position after use, making it inaccessible during normal operation to prevent incorrect activation, but easily accessible when needed for intentional removal.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary locking action automatically when the dust separation unit is inserted, securing it before the user even completes the insertion. The locking elements engage automatically upon insertion, so the unit is secured in advance before any user interaction with the handle is possible, preventing premature or incorrect operation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP2459044B1Suction cleaner with locking unit
Publication Date: 2013.05.01 BSH HAUSGERATE GMBH
  • EP2459044B1 patent drawingFigure 1
  • EP2459044B1 patent drawingFigure 2
  • EP2459044B1 patent drawingFigure 3~4

AI summary

The invention relates to a vacuum cleaner comprising a dust separation unit (20) having at least one locking unit (40) for detachably fixing the dust separation unit (20) to the vacuum cleaner, an operating element (21) for operating the locking unit (40), and at least one transfer element (30) for transmitting a movement of the operating element (21) to the locking element (40), wherein the operating element (21) is embodied as a handle for removing the dust separation unit (20). The present invention enables a vacuum cleaner to be provided using structurally simple and cost-effective means, the dust separation unit (20) of which remains securely fixed to the vacuum cleaner during the operation of said vacuum cleaner and may be removed from the vacuum cleaner by a simple operation. In particular, the activation element may be used for releasing the attachment to the vacuum cleaner as well as a handle for transporting the dust separation unit (20), thus allowing easy handling. Moreover, the dust separation unit (20) may be used in the vacuum cleaner independently of the position of the handle, thus preventing faulty operation.